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Crankshaft & Main Bearings

  1. Loosen crankshaft bearing caps in sequence shown. See Figure . Inspect journals for wear, taper and out-of-round condition. I f specifications are exceeded, grind journals to undersize or replace crankshaft. See CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS  under ENGINE SPECIFICATIONS.
  2. Standard main bearings are available in 5 different sizes and are color-coded. Upper bearing half has an oil groove. Bearing No. 1 is at crankshaft pulley end of engine. Bearing No. 5 is at flywheel end of engine.
  3. Main bearing journal diameter is determined by numerical mark ("1", "2" or "3") stamped on crankshaft web No. 2. See Fig 1 . The numerical marks on crankshaft web No. 2, read left to right, indicate journal diameters of bearings No. 1, 2, 3, 4 and 5, respectively. See CRANKSHAFT MAIN BEARING JOURNAL DIAMETERS  .
  4. Determine bearing cap bore diameter with bearing removed. Bearing cap bore diameter is determined by letter ("A", "B" or "C"). See Fig 2 . See appropriate MAIN BEARING CAP BORE DIAMETER  .
  5. The letters stamped on cylinder block, read left to right, indicate cap bore diameters of bearing caps No. 1, 2, 3, 4 and 5, respectively. Five standard main bearing sizes are available. Bearing thickness is determined by color code. See COLOR CODE FOR STANDARD MAIN BEARINGS  .
  6. Use numerical marks on crankshaft webs and letters stamped on cylinder block mating surface to determine correct replacement bearing. See STANDARD MAIN BEARING APPLICATIONS  . Tighten crankshaft bearing caps to specification and in sequence shown. See Figure .
Fig 1: Locating Main Bearing Journal Diameter On Crankshaft Web No. 2
G96J19231Courtesy of SUZUKI OF AMERICA CORP.
CRANKSHAFT MAIN BEARING JOURNAL DIAMETERS

Numbers Stamped On Web No. 2 In. (mm)
"1" 2.2832-2.2835 (57.994-58.000)
"2" 2.2830-2.2832 (57.988-57.994)
"3" 2.2828-2.2830 (57.982-57.988)
MAIN BEARING CAP BORE DIAMETERS

Letters Stamped On Block In. (mm)
"A" 2.4409-2.4412 (62.000-62.006)
"B" 2.4412-2.4414 (62.006-62.012)
"C" 2.4414-2.4416 (62.012-62.018)
COLOR CODE FOR STANDARD MAIN BEARINGS

Color Painted Thickness - In. (mm)
Green .0785-.0786 (1.993-1.997)
Black .0786-.0787 (1.997-2.000)
No Paint .0787-.0788 (2.000-2.003)
Yellow .0788-.0789 (2.003-2.006)
Blue .0789-.0791 (2.006-2.009)
STANDARD MAIN BEARING APPLICATIONS

Letter Stamped On Block Numbers Stamped On Crankshaft Webs Color
"A" "1" Green
"A" "2" Black
"A" "3" No Paint
"B" 1 Black
"B" "2" No Paint
"B" "3" Yellow
"C" 1 No Paint
"C" "2" Yellow
"C" "3" Blue
Fig 2: Locating Bore Diameter Letters Stamped On Cylinder Block
G96A19232Courtesy of SUZUKI OF AMERICA CORP.