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Home >> Suzuki >> 1992 >> Samurai JA >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 1.3L 4-CYL - VIN [3] & 1.6L 4-CYL - VIN [0] >> Removal & Installation >> Intake Manifold >> Removal

Intake Manifold: Removal

  1. Release fuel pressure. See FUEL PRESSURE RELEASE  under REMOVAL & INSTALLATION. Disconnect negative battery cable. Drain cooling system. Remove air intake hoses and air breather hoses.
    WARNING: To avoid severe burns, DO NOT  remove radiator drain plug or cap while engine and radiator are still hot.
  2. Remove air cleaner assembly. Disconnect all electrical connections from intake manifold, injectors and throttle body. Disconnect vacuum hoses from intake manifold.
  3. Disconnect coolant hoses from manifold and throttle body and remove upper radiator hose. Remove fuel supply and return lines from delivery pipe. On all models, disconnect all control cables.
  4. Remove intake manifold-to-cylinder head bolts. Remove intake manifold and throttle body and gasket. Remove remaining components from intake manifold as required.
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