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Home >> Suzuki >> 1992 >> Samurai JA >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 1.3L 4-CYL - VIN [3] & 1.6L 4-CYL - VIN [0] >> Removal & Installation >> Front Cover Oil Seal >> Installation

Front Cover Oil Seal: Installation

  1. Drive in NEW oil seal. Ensure gears are assembled in same direction as originally installed. Apply thin coat of engine oil to lip portion of oil seal and inside surfaces of oil pump case and plate. Install inner and outer rotors.
  2. Install gear plate. Tighten 5 screws. Install 2 oil pump pins, NEW dipstick "O" ring, NEW seal for oil pick-up tube and NEW oil pump gasket. Use Oil Seal Guide (09926-18210) to prevent damage to oil seal during installation of oil pump. See Fig 1 .
  3. Apply engine oil to guide and install oil pump. Install dipstick guide with NEW seal. Install oil pan using silicone-type sealant. To complete installation, reverse removal procedure. Tighten bolts to specification. See TORQUE SPECIFICATIONS  table.
Fig 1: Installing Oil Seal Guide
G81643Courtesy of SUZUKI OF AMERICA CORP.
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