Excessive Shock Or Vibration Occurs At Re-Acceleration From A Constant Speed
Wiring diagram:
CVT control system Ref. to WIRING SYSTEM>CVT CONTROL SYSTEM>WIRING DIAGRAM
- Use CHECK BOARD when measuring the TCM terminal voltage and resistance.
- After servicing or replacing faulty parts, perform the last step of the basic diagnostic procedure. Ref. to TRANSMISSION (DIAGNOSTICS)>BASIC DIAGNOSTIC PROCEDURE
- CHECK DTC
.
Using the Subaru Select Monitor, read DTC of [Transmission]. Ref. to TRANSMISSION (DIAGNOSTICS)>DIAGNOSTIC TROUBLE CODE (DTC)
Are any DTCs displayed?
Yes : Perform the diagnosis according to the DTC. Ref. to TRANSMISSION (DIAGNOSTICS)>DIAGNOSTIC TROUBLE CODE (DTC)>LIST
And then, Go to 2.
No : Go to 2.
- CHECK TRANSMISSION FLUID
.NOTE:
When ATF inspection is performed in the diagnosis for the displayed DTC, go to step 4 .
Check the amount of ATF. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>CVTF>INSPECTION
Is the check result OK?
Yes : Go to 3.
No : Adjust the amount of ATF. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>CVTF>INSPECTION
- CHECK TRANSMISSION FLUID
.
Check the condition of ATF. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>CVTF>REPLACEMENT
Is the check result OK?
Yes : Go to 4.
No : Check according to the "Corrective action" of ATF (CVTF) "CONDITION CHECK". Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>CVTF>REPLACEMENT
- CHECK TCM INPUT SIGNAL (STALL TEST)
.
- Lift up the vehicle.
- Start the engine.
- Apply the parking brake.
- Set the select lever to "D" range.
- Depress the brake pedal firmly.
- Slowly open the accelerator fully, and stabilize the engine speed.
- Using the Subaru Select Monitor, read data of [Actual line press.] in the [Data Monitor] of [Transmission]. Ref. to TRANSMISSION (DIAGNOSTICS)>DATA MONITOR
Is the value of [Actual line press.] 5.0 MPa or more?
Yes : Go to 5.
No : Replace the transmission assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSMISSION ASSEMBLY
- CHECK CONDITION AT STALL TEST
.
Check the condition at stall test.
Does the shock or noise occur at stall test?
Yes : Replace the transmission assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSMISSION ASSEMBLY
No : Go to 6.
- CHECK VEHICLE SPEED AT PROBLEM OCCURRENCE
.
Check the vehicle speed at problem occurrence.
Is the vehicle speed 15 km/h or more at problem occurrence?
Yes : Replace the transmission assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSMISSION ASSEMBLY
No : Go to 7.
- CHECK DATA DURING DRIVING (GEAR RATIO)
.
- Start the engine.
- Reproduce the symptom occurrence conditions (vehicle speed, oil temperature).
- Using the Subaru Select Monitor, read the following data in the [Data Monitor] of [Transmission]. Ref. to TRANSMISSION (DIAGNOSTICS)>DATA MONITOR
- Actual Gear Ratio
- Primary Pulley Speed
- Front Wheel Speed
Is the value change of [Actual Gear Ratio] 0.1 or more and 2 Hz or more?
Yes : Replace the transmission assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSMISSION ASSEMBLY
No : Go to 8.
- CHECK DATA DURING DRIVING (SECONDARY SPEED)
.
- Start the engine.
- Reproduce the symptom occurrence conditions (vehicle speed, oil temperature).
- Using the Subaru Select Monitor, read the following data in the [Data Monitor] of [Transmission]. Ref. to TRANSMISSION (DIAGNOSTICS)>DATA MONITOR
- Engine Speed
- Actual Gear Ratio
- Primary Pulley Speed
- Secondary Pulley Speed
Is the value change of [Secondary Rev Speed] 100 rpm or more and 10 Hz or more?
Yes : Replace the transmission assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSMISSION ASSEMBLY
No : Go to 9.
- CHECK DATA DURING DRIVING (CLUTCH SLIP)
.
- Start the engine.
- Reproduce the symptom occurrence conditions (vehicle speed, oil temperature).
- Using the Subaru Select Monitor, read the following data in the [Data Monitor] of [Transmission]. Ref. to TRANSMISSION (DIAGNOSTICS)>DATA MONITOR
- Secondary Pulley Speed
- Front Wheel Speed
- Actual Gear Ratio
NOTE:Due to the gear ratio (1.229), change the scale of the Subaru Select Monitor as follows before performing the check.
- [Secondary Rev Speed]:0-5000 rpm
- [Front Wheel Speed]:0-4068 rpm
Is the difference between [Secondary Rev Speed] and [Front Wheel Speed] (x1.229) 50 rpm or more?
Yes : Replace the transmission assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSMISSION ASSEMBLY
No : Go to 10.
- CHECK DATA DURING DRIVING (PRIMARY UP DUTY)
.
- Start the engine.
- Reproduce the symptom occurrence conditions (vehicle speed, oil temperature).
- Using the Subaru Select Monitor, read the following data in the [Data Monitor] of [Transmission]. Ref. to TRANSMISSION (DIAGNOSTICS)>DATA MONITOR
- Actual Gear Ratio
- Primary UP Duty
If the primary UP DUTY is a rectangle waveform (A in the reference shown above) and the TCM part number is 30919AH13A~D or 30919AH14A~D, go to A.
If the primary UP DUTY is a rectangle waveform (A in the reference shown above) and the TCM part number is other than 30919AH13A~D or 30919AH14A~D, go to B.
For cases other than above, go to C.
- Replace the TCM. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSMISSION CONTROL MODULE (TCM)
- Replace the transmission assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSMISSION ASSEMBLY
- Go to 11.
- CHECK INPUT SIGNAL FOR TCM
.
- Start the engine.
- Warm up until the ATF temperature reaches to 40 - 70°C (104 - 158°F).
- Depress the brake pedal and move the select lever to each range at an interval of 5 seconds.NOTE:
Move the select lever in the following order: "P" → "R" → "N" → "D" → "N" → "R" → "P".
- Set the select lever to "D" range.
- Drive at 2 km/h or more.
- Stop the vehicle.
- Shift the select lever to "P" range.
- Stabilize the engine speed at idle.
- Using the Subaru Select Monitor, read data of [Actual line press.], [Actual Secondary Pressure] in the [Data Monitor] of [Transmission]. Ref. to TRANSMISSION (DIAGNOSTICS)>DATA MONITOR
Are [Actual line press.] and [Actual Secondary Pressure] 0.5 - 1.5 MPa?
Yes : Go to 12.
No : When the value of [Actual line press.] is out of range Go to 13.
When the value of [Actual Secondary Pressure] is out of range Go to 25.
- CHECK INPUT SIGNAL FOR TCM
.
- Shift the select lever to "P" range.
- Keep the engine speed at 3, 000 rpm.
- Using the Subaru Select Monitor, read data of [Actual line press.], [Actual Secondary Pressure] in the [Data Monitor] of [Transmission]. Ref. to TRANSMISSION (DIAGNOSTICS)>DATA MONITOR
Is [Actual line press.] 1.5 - 2.5 MPa?
Yes : Currently, it is normal. Clear the memory to finish the diagnosis.
No : When the value of [Actual line press.] is out of range Go to 13.
When the value of [Actual Secondary Pressure] is out of range Go to 25.
- CHECK LINE PRESSURE SOLENOID (ACTIVE TEST)
.
- Turn the ignition switch to ON.
- Using the Subaru Select Monitor, perform the active test for line pressure solenoid. Ref. to TRANSMISSION (DIAGNOSTICS)>ACTIVE TEST
Does the indication of 0 → 500 mA appear repeatedly during the active test, and does operating sound emit during indicating 500 mA?
Yes : Go to 16.
No : Go to 14.
- CHECK LINE PRESSURE SOLENOID
.
- Turn the ignition switch to OFF.
- Disconnect the TCM connector.
- Measure the resistance between TCM connector and transmission body. (While wiggling the harness)
Connector & terminal
(B67) No. 32 - Transmission body:
Is the resistance approximately 3.3 - 7.3 Ω? (When cold)
Yes : Go to 16.
No : Go to 15.
- CHECK HARNESS
.
Check the transmission harness. (Open circuit, short circuit to power supply, short circuit to ground, and poor contact)
Connector & terminal
(B67) No. 17 - (T35) No. 1:
(B67) No. 4 - (T35) No. 2:
(B67) No. 3 - (T35) No. 3:
(B67) No. 32 - (T11) No. 1:
Is the check result OK?
Yes : Go to 16.
No : Repair the harness.
- CHECK INPUT SIGNAL FOR TCM
.
- Turn the ignition switch to ON.
- Using the Subaru Select Monitor, read data of [Line Pressure Sensor Voltage.] in the [Data Monitor] of [Transmission]. (While shaking the line pressure sensor harness) Ref. to TRANSMISSION (DIAGNOSTICS)>DATA MONITOR
Is [Line Pressure Sensor Voltage.] 0.39 - 0.61 V?
Yes : Go to 24.
No : Go to 17.
- CHECK HARNESS
.
- Turn the ignition switch to OFF.
- Disconnect the TCM connector.
- Disconnect the line pressure sensor connector.
- Measure the resistance between TCM connector and line pressure sensor connector. (While wiggling the harness)
Connector & terminal
(B67) No. 3 - (T35) No. 3:
(B67) No. 4 - (T35) No. 2:
(B67) No. 17 - (T35) No. 1:
Is the resistance less than 1 Ω?
Yes : Go to 18.
No : Repair the open circuit of harness.
- CHECK HARNESS
.
Measure the resistance between TCM connectors. (While wiggling the harness)
Connector & terminal
(B67) No. 3 - (B67) No. 17:
(B67) No. 4 - (B67) No. 3:
(B67) No. 17 - (B67) No. 4:
Is the resistance 1 MΩ or more?
Yes : Go to 19.
No : Repair the short circuit of harness.
- CHECK HARNESS
.
Measure the resistance between TCM connector and transmission body. (While wiggling the harness)
Connector & terminal
(B67) No. 3 - Transmission body:
(B67) No. 4 - Transmission body:
(B67) No. 17 - Transmission body:
Is the resistance 1 MΩ or more?
Yes : Go to 20.
No : Repair the short circuit of harness.
- CHECK LINE PRESSURE SENSOR POWER SUPPLY
.
- Turn the ignition switch to ON.
- Measure the voltage between TCM connectors.
Connector & terminal
(B67) No. 17 (+) - (B67) No. 3 (-):
Is the voltage 4.6 - 5.4 V?
Yes : Go to 21.
No : Check for poor contact of connector, and if no fault is found, replace the TCM. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSMISSION CONTROL MODULE (TCM)
- CHECK LINE PRESSURE SENSOR POWER SUPPLY
.
- Turn the ignition switch to OFF.
- Connect the line pressure sensor connector.
- Turn the ignition switch to ON.
- Measure the voltage between TCM connectors.
Connector & terminal
(B67) No. 17 (+) - (B67) No. 3 (-):
Is the voltage 4.6 - 5.4 V?
Yes : Go to 22.
No : Replace the control valve body. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>CONTROL VALVE BODY
- CHECK LINE PRESSURE SENSOR OUTPUT
.
Measure the voltage between TCM connectors.
Connector & terminal
(B67) No. 4 (+) - (B67) No. 3 (-):
Is the voltage 0.39 - 0.61 V?
Yes : Check for poor contact of connector, and if no fault is found, replace the TCM. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSMISSION CONTROL MODULE (TCM)
No : Go to 23.
- CHECK CONNECTOR
.
- Turn the ignition switch to OFF.
- Disconnect the TCM connector.
- Disconnect the line pressure sensor connector.
- Check the TCM connector (B67) and the line pressure sensor connector (T35).
Is the check result OK?
Yes : Go to 24.
No : Repair the connector, or replace harness.
- CHECK TCM INPUT SIGNAL (STALL TEST)
.
- Lift up the vehicle.
- Start the engine.
- Apply the parking brake.
- Set the select lever to "D" range.
- Depress the brake pedal firmly.
- Slowly open the accelerator fully, and stabilize the engine speed.
- Using the Subaru Select Monitor, read data of [Actual line press.] in the [Data Monitor] of [Transmission]. Ref. to TRANSMISSION (DIAGNOSTICS)>DATA MONITOR
Is the [Actual line press.] 6.0 MPa or more?
Yes : Replace the control valve body. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>CONTROL VALVE BODY
No : Replace the transmission assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSMISSION ASSEMBLY
- CHECK SECONDARY SOLENOID (ACTIVE TEST)
.
- Turn the ignition switch to ON.
- Using the Subaru Select Monitor, perform the active test for secondary solenoid. Ref. to TRANSMISSION (DIAGNOSTICS)>ACTIVE TEST
Does the indication of 0 → 500 mA appear repeatedly during the active test, and does operating sound emit during indicating 500 mA?
Yes : Go to 28.
No : Go to 26.
- CHECK SECONDARY SOLENOID
.
- Turn the ignition switch to OFF.
- Disconnect the TCM connector.
- Measure the resistance between TCM connector and transmission body. (While wiggling the harness)
Connector & terminal
(B67) No. 46 - Transmission body:
Is the resistance approximately 3.3 - 7.3 Ω? (When cold)
Yes : Go to 28.
No : Go to 27.
- CHECK HARNESS
.
Check the transmission harness. (Open circuit, short circuit to power supply, short circuit to ground, and poor contact)
Connector & terminal
(B67) No. 33 - (T34) No. 1:
(B67) No. 5 - (T34) No. 2:
(B67) No. 2 - (T34) No. 3:
(B67) No. 46 - (T11) No. 4:
Is the check result OK?
Yes : Go to 28.
No : Repair the harness.
- CHECK INPUT SIGNAL FOR TCM
.
- Turn the ignition switch to ON.
- Using the Subaru Select Monitor, read data of [secondary pressure sensor voltage.] in the [Data Monitor] of [Transmission]. (While shaking the secondary pressure sensor harness) Ref. to TRANSMISSION (DIAGNOSTICS)>DATA MONITOR
Is [secondary pressure sensor voltage.] 0.39 - 0.61 V?
Yes : Go to 36.
No : Go to 29.
- CHECK HARNESS
.
- Turn the ignition switch to OFF.
- Disconnect the TCM connector.
- Disconnect the secondary pressure sensor connector.
- Measure the resistance between TCM connector and secondary pressure sensor connector. (While wiggling the harness)
Connector & terminal
(B67) No. 2 - (T34) No. 3:
(B67) No. 5 - (T34) No. 2:
(B67) No. 33 - (T34) No. 1:
Is the resistance less than 1 Ω?
Yes : Go to 30.
No : Repair the open circuit of harness.
- CHECK HARNESS
.
Measure the resistance between TCM connectors. (While wiggling the harness)
Connector & terminal
(B67) No. 2 - (B67) No. 33:
(B67) No. 5 - (B67) No. 2:
(B67) No. 33 - (B67) No. 5:
Is the resistance 1 MΩ or more?
Yes : Go to 31.
No : Repair the short circuit of harness.
- CHECK HARNESS
.
Measure the resistance between TCM connector and transmission body. (While wiggling the harness)
Connector & terminal
(B67) No. 2 - Transmission body:
(B67) No. 5 - Transmission body:
(B67) No. 33 - Transmission body:
Is the resistance 1 MΩ or more?
Yes : Go to 32.
No : Repair the short circuit of harness.
- CHECK POWER SUPPLY FOR SECONDARY PRESSURE SENSOR
.
- Turn the ignition switch to ON.
- Measure the voltage between TCM connectors.
Connector & terminal
(B67) No. 33 (+) - (B67) No. 2 (-):
Is the voltage 4.6 - 5.4 V?
Yes : Go to 33.
No : Check for poor contact of connector, and if no fault is found, replace the TCM. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSMISSION CONTROL MODULE (TCM)
- CHECK POWER SUPPLY FOR SECONDARY PRESSURE SENSOR
.
- Turn the ignition switch to OFF.
- Connect the secondary pressure sensor connector.
- Turn the ignition switch to ON.
- Measure the voltage between TCM connectors.
Connector & terminal
(B67) No. 33 (+) - (B67) No. 2 (-):
Is the voltage 4.6 - 5.4 V?
Yes : Go to 34.
No : Replace the secondary pressure sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>SECONDARY PRESSURE SENSOR
- CHECK SECONDARY PRESSURE SENSOR OUTPUT
.
Measure the voltage between TCM connectors.
Connector & terminal
(B67) No. 5 (+) - (B67) No. 2 (-):
Is the voltage 0.39 - 0.61 V?
Yes : Check for poor contact of connector, and if no fault is found, replace the TCM. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSMISSION CONTROL MODULE (TCM)
No : Go to 35.
- CHECK CONNECTOR
.
- Turn the ignition switch to OFF.
- Disconnect the TCM connector.
- Disconnect the secondary pressure sensor connector.
- Check the TCM connector (B67) and the secondary pressure sensor connector (T34).
Is the check result OK?
Yes : Go to 36.
No : Repair the connector, or replace harness.
- CHECK TCM INPUT SIGNAL (STALL TEST)
.
- Lift up the vehicle.
- Start the engine.
- Apply the parking brake.
- Set the select lever to "D" range.
- Depress the brake pedal firmly.
- Slowly open the accelerator fully, and stabilize the engine speed.
- Using the Subaru Select Monitor, read data of [Actual Secondary Pressure] in the [Data Monitor] of [Transmission]. Ref. to TRANSMISSION (DIAGNOSTICS)>DATA MONITOR
Is the [Actual Secondary Pressure] 6.0 MPa or more?
Yes : Replace the control valve body. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>CONTROL VALVE BODY
No : Replace the transmission assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSMISSION ASSEMBLY