Front Drive Shaft: Installation
NOTE:
When the front drive shaft is removed using the ST, install the caliper body. Ref. to BRAKE>FRONT DISC BRAKE ASSEMBLY>INSTALLATION
.
- Replace with a new differential side retainer oil seal.
Except for WILDERNESS model:
WILDERNESS model:
- Replace the circlip with a new part.
- Apply differential gear oil to the differential side retainer oil seal lip and front drive shaft insertion section.
- Set the ST to differential side retainer.
Preparation tool:
ST: OIL SEAL PROTECTOR (28399SA010)
- Insert the front drive shaft spline section into transmission and remove the ST (OIL SEAL PROTECTOR).NOTE: Remove it before inserting the front drive shaft completely.
- Insert the front drive shaft completely.
- Insert the front drive shaft into the front hub unit bearing.CAUTION:
- Be careful not to damage the spline portion of the front drive shaft.
- Be careful not to damage the front hub unit bearing.
- Be careful not to damage the boot of the ball joint.
- Install the front axle housing to the arm COMPL front.CAUTION:
- Be careful not to damage the boot of the ball joint.
- Before tightening bolts, make sure the bottom surface of front axle housing and stepped section of ball joint COMPL are in contact.
Tightening torque:
50 N.m (5.1 kgf-m, 36.9 ft-lb)
- Install the brake hose bracket.
Tightening torque:
33 N.m (3.4 kgf-m, 24.3 ft-lb)
- Install the front exhaust pipe. (LH side) Ref. to EXHAUST (H4DO)>FRONT EXHAUST PIPE>INSTALLATION .
- Install the crossmember support rear RH. (RH side) Ref. to FRONT SUSPENSION>CROSSMEMBER SUPPORT>INSTALLATION .
- Fill differential gear oil.
Except for WILDERNESS model:
Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>DIFFERENTIAL GEAR OIL>REPLACEMENT .
WILDERNESS model:
Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (WILDERNESS)>DIFFERENTIAL GEAR OIL>REPLACEMENT .
- While depressing the brake pedal, install the axle nut.CAUTION: Be sure to use a new axle nut.
Tightening torque:
220 N.m (22.4 kgf-m, 162.3 ft-lb)
- Crimp the axle nut.
- Install the front wheels. Ref. to WHEEL AND TIRE SYSTEM>TIRE AND WHEEL>INSTALLATION .
- Connect the ground terminal to battery sensor. (LH side) Ref. to REPAIR CONTENTS>NOTE>BATTERY .
- Perform "VDC sensor midpoint setting mode". Ref. to VEHICLE DYNAMICS CONTROL (VDC)>VDC CONTROL MODULE AND HYDRAULIC CONTROL UNIT (VDCCM & H/U)>ADJUSTMENT>VDC SENSOR MIDPOINT SETTING MODE .
- Perform the lane keep assist learning value clear. Ref. to EYESIGHT (DIAGNOSTICS)>WORK SUPPORT .