Section 7 (Engine Intake System (Induction) And Turbocharger (2.5L)): Intercooler: Removal
WARNING: This page is about a different variant/trim than selected.
- Disconnect the ground cable from battery.
- Unlock the leak diagnosis connector, and disconnect the PCV hoses (A) and (B) from the PCV pipe assembly.
- Disconnect the connector (A) from the PCV pipe assembly.
- Unlock the leak diagnosis connector, and disconnect the PCV hose (B) from the PCV pipe assembly.
- Loosen the clamp (A) holding the intake duct to the turbocharger.
- Loosen the clamp (B) holding the air duct hose to the intercooler.
- Remove the bolts (C) securing the air by-pass valve to the intercooler, and disconnect the air by-pass valve.
- Remove the bolts which secure the intercooler to the intercooler stay RH No. 1.
- Remove the brake booster vacuum hose from the intercooler clip (A), and remove the bolts which secure the intercooler to the intercooler stay LH.
- Remove the intercooler stay LH.
- Remove the intercooler.
- Remove the air duct hose from the throttle body.
- Remove clip (A) holding the engine harness to the intercooler stay RH No. 1, and remove the intercooler stay RH No. 1.