Engine Intake System (Induction) And Turbocharger (2.0L): Intercooler: Installation
- Install the insulator and clamp to the intake duct.NOTE:
- Use a new insulator.
- Apply a thin coat of SUBARU PS fluid (K0515YA000) or liquid paraffin to the inner periphery of the insulator.
- Install the intercooler stay RH to the engine hanger stay.
Tightening torque:
16 N.m (1.6 kgf-m, 11.8 ft-lb)
- Set the urethane sheet (A) so that it covers the operating cylinder. (MT model)NOTE:
- This procedure is required to prevent the intercooler from touching the operating cylinder during intercooler installation.
- Use the urethane sheet with the size (width x height x thickness) of approx. 300 mm x approx. 200 mm x approx. 10 mm (approx. 11.81 in x approx. 7.87 in x approx. 0.39 in).
- Insert the intercooler into the intake duct No. 2, and temporarily tighten the clamp which secures the intake duct No. 2 to the intercooler.NOTE: When inserting the intercooler into the intake duct No. 2, be careful that the insulator is not turned over.
- Insert the intercooler into the intake duct No. 3, and tighten the clamp which secures the intake duct to the intercooler.NOTE: When inserting the intercooler into the intake duct No. 3, be careful that the insulator is not turned over.
Tightening torque:
3 N.m (0.3 kgf-m, 2.2 ft-lb)
- Pull out the urethane sheet (A) between intercooler and operating cylinder. (MT model)
- Set the intercooler stay LH to the intake manifold, and temporarily tighten the bolts which secure intercooler stay LH to the intake manifold.
- Install the bolt which secures the intercooler to the intercooler stay.
- Tighten the bolts which secure the intercooler stay LH to the intake manifold, and install the brake booster vacuum hose to the clip (A).
Tightening torque:
16 N.m (1.6 kgf-m, 11.8 ft-lb)
- Install the collector cover. Refer to INTAKE (INDUCTION) (W/O STI)>COLLECTOR COVER>INSTALLATION .