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Check PTC Heater

WARNING: This page is about a different variant/trim than selected.

Trouble symptom: 

Warm air not emitted.

Trouble causes: 

Wiring diagram: 

Air conditioning system Ref. to WIRING SYSTEM (CROSSTREK MODEL (HEV))>AIR CONDITIONING SYSTEM>WIRING DIAGRAM .

G13942820Courtesy of SUBARU OF AMERICA, INC.
CAUTION: Before performing diagnosis, refer to "CAUTION" in "General Description". Ref. to AIR CONDITIONER (DIAGNOSTICS) (EXCEPT FOR HEV)>GENERAL DESCRIPTION>CAUTION .
  1. CHECK PTC HEATER RELAY  .
    1. Turn the ignition switch to OFF.
    2. Remove the PTC heater relay.
    3. Check the PTC heater relay. Ref. to AIR CONDITIONER (HEV)>RELAY AND FUSE .

    Is the check result OK?

    Yes:  Go to  2.

    No:  Replace the PTC heater relay. Ref. to AIR CONDITIONER (HEV)>RELAY AND FUSE .

  2. CHECK HARNESS  .
    1. Turn the ignition switch to ON.
    2. Using a tester, measure the voltage between the relay holder and chassis ground.

      Connector and terminal 

      (B225) No. 1 (+) - Chassis ground (-):

      (B225) No. 3 (+) - Chassis ground (-):

      (B225) No. 5 (+) - Chassis ground (-):

      (B225) No. 7 (+) - Chassis ground (-):

      (B225) No. 27 (+) - Chassis ground (-):

      (B225) No. 29 (+) - Chassis ground (-):

    Is the voltage battery voltage?

    Yes:  Go to  3.

    No:  Check the terminal main fuse and fuse No. 12 in the fuse and relay box. Check for open or short circuit in harness between relay holder and fuse.

  3. CHECK HARNESS  .
    1. Turn the ignition switch to OFF.
    2. Disconnect the A/C control panel connector.
    3. Measure the resistance between A/C control panel connector and relay holder.

      Connector and terminal 

      (i181) No. 12 - (B225) No. 4:

      (i181) No. 23 - (B225) No. 8:

      (i181) No. 14 - (B225) No. 30:

    Is the resistance less than 10 Ω?

    Yes:  Go to  4.

    No:  Repair or replace the harness.

  4. CHECK HARNESS  .
    1. Disconnect the PTC heater connector.
    2. Using a tester, measure the resistance between the relay holder and PTC heater.

      Connector and terminal 

      (B225) No. 2 - (i219) No. 2:

      (B225) No. 6 - (i219) No. 3:

      (B225) No. 28 - (i219) No. 1:

    Is the resistance less than 10 Ω?

    Yes:  Go to  5.

    No:  Repair or replace the harness.

  5. CHECK HARNESS  .

    Using a tester, measure the resistance between PTC heater and chassis ground.

    Connector and terminal 

    (i220) No. 1 - Chassis ground:

    (i220) No. 2 - Chassis ground:

    Is the resistance less than 10 Ω?

    Yes:  Go to  6.

    No:  Repair or replace the harness.

  6. CHECK A/C CONTROL PANEL  .
    1. Connect the disconnected connectors.
    2. Disconnect the A/C control panel connector.
    3. Short the harness connector to chassis ground.

      Connector and terminal 

      (i181) No. 12 - Chassis ground:

      (i181) No. 23 - Chassis ground:

      (i181) No. 14 - Chassis ground:

    Does PTC heater become warm?

    Yes:  Replace the A/C control panel. Ref. to AIR CONDITIONER (HEV)>CONTROL PANEL .

    No:  Replace the PTC heater. Ref. to AIR CONDITIONER (HEV)>PTC HEATER .