Transfer Clutch: Installation

WARNING: This page is about a different variant/trim than selected.

Select the transfer driven gear shim.

Using the ST, measure the height "H1" from the ST end face to the ball bearing catch surface.

Preparation tool:

ST: GAUGE (499575600)

G13936093

Courtesy of SUBARU OF AMERICA, INC.

Install a new seal ring.

NOTE:

Apply CVTF to the seal rings.
Do not stretch the seal ring more than necessary.

G13936092

Courtesy of SUBARU OF AMERICA, INC.

Set the thrust bearing as shown in the figure.

NOTE:

Make sure to install in the right direction.

G13936095

Courtesy of SUBARU OF AMERICA, INC.

Install the rear drive shaft.

G13936090

Courtesy of SUBARU OF AMERICA, INC.

Using the ST, measure the height "H2" from the ST end face to the transmission case mating surface.

Preparation tool:

ST: GAUGE (499575600)

G13936097

Courtesy of SUBARU OF AMERICA, INC.

Using the following calculation, calculate an appropriate thickness "T" of the transfer driven gear shim.

NOTE:

Adjust using 1 - 3 pieces.

T = H1 - H2 - 0.05 - 0.25 mm (0.002 - 0.010 in)

T	Transfer driven gear shim thickness (mm (in))
H1	Measured value (mm (in)) of step (1)
H2	Measured value (mm (in)) of step (5)
0.05 - 0.25 mm (0.002 - 0.010 in)	Clearance specification

Install the extension case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 CROSSTREK)>EXTENSION CASE>INSTALLATION .