Differential Side Retainer Oil Seal: Replacement
WARNING: This page is about a different variant/trim than selected.
- Disconnect the ground terminal from battery sensor. Ref. to REPAIR CONTENTS>REPAIR CONTENTS>NOTE>BATTERY .
- Remove the front tires. Ref. to WHEEL AND TIRE SYSTEM>TIRE AND WHEEL>REMOVAL .
- Lift up the vehicle.
- Using the TORX® bit T70, remove the drain plug, and drain the transmission gear oil completely.CAUTION:
- Immediately after the vehicle has been running or after idling for a long time, the gear oil will be hot. Be careful not to receive burns.
- Be careful not to spill the gear oil on the exhaust pipe, to prevent emission of smoke or causing a fire. If gear oil is spilled, wipe it off completely.
- Replace the gasket with a new part and install the drain plug using the TORX® bit T70.
Tightening torque: 44 N.m (4.5 kgf-m, 32.5 ft-lb) (aluminum gasket, silver)
70 N.m (7.1 kgf-m, 51.6 ft-lb) (copper gasket, brown)
70 N.m (7.1 kgf-m, 51.6 ft-lb) (metal gasket, black)
- Remove the crossmember support - rear.
- Remove the front exhaust pipe. Ref. to EXHAUST (H4DO (EXCEPT FOR HEV))>FRONT EXHAUST PIPE>REMOVAL .
- Disconnect the stabilizer link.
- Remove the bolt securing the ball joint of the front arm to the housing, then separate the front arms and the housing.
- Using a crowbar, separate the front drive shaft.
- Remove the differential side retainer oil seal using the ST (PULLER ASSY).CAUTION: If removing the oil seal with a flat tip screwdriver, be careful not to scratch the differential side retainer.
- Using the ST, install a new differential side retainer oil seal by lightly tapping with a plastic hammer.CAUTION:
- Apply transmission gear oil to the oil seal lips, and install the oil seal while being careful not to deform the lip.
- Check the identification marks (L, R) during installation not to mix up the oil seals RH and LH.
Preparation tool: ST: DIFFERENTIAL SIDE OIL SEAL INSTALLER (18675AA000)
- Set the ST (OIL SEAL PROTECTOR) to the differential side retainer.
- Replace the circlip of the front drive shaft with a new part.
- Install the front drive shaft and remove ST.
Preparation tool: ST: OIL SEAL PROTECTOR (28399SA010)
- Insert the front arm ball joint and tighten the mounting bolt.CAUTION:
- Do not apply grease to the tapered portion of ball stud.
- Before tightening, make sure the lower side of front axle housing and stepped section of ball joint are in contact.
- Be careful not to damage the boot of the joint.
Tightening torque: 50 N.m (5.1 kgf-m, 36.9 ft-lb)
- Replace the flange nut with a new part, and install the stabilizer link.
Tightening torque: 60 N.m (6.1 kgf-m, 44.3 ft-lb)
- Install the front exhaust pipe. Ref. to EXHAUST (H4DO (EXCEPT FOR HEV))>FRONT EXHAUST PIPE>INSTALLATION .
- Install the crossmember support - rear.
Tightening torque: 70 N.m (7.1 kgf-m, 51.6 ft-lb)
- Lower the vehicle.
- Pour in transmission gear oil and check the oil level. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (6MT)>TRANSMISSION GEAR OIL .
- Install the front tires. Ref. to WHEEL AND TIRE SYSTEM>TIRE AND WHEEL>INSTALLATION .
- Connect the ground terminal to battery sensor. Ref. to REPAIR CONTENTS>REPAIR CONTENTS>NOTE>BATTERY .