Clutch Pedal: Assembly

WARNING: This page is about a different variant/trim than selected.

Attach the brake pedal pad, brake pedal stopper, spacer and pedal bushing.
CAUTION: Before installing the pedal bushing and spacer, clean the sliding surface and apply grease.

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Install the brake pedal.
Tightening torque:

30 N.m (3.1 kgf-m, 22.1 ft-lb)

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Install the clutch pedal pad, clutch pedal stopper, bushing A, spacer and pedal bushing.
CAUTION: Before installing the pedal bushing and spacer, clean the sliding surface and apply grease.

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Install the clutch pedal.
Tightening torque:

30 N.m (3.1 kgf-m, 22.1 ft-lb)

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Install the assist bushing B, assist rod B, assist spring, assist bushing A, clip, assist rod A, bushing A and assist pin.
NOTE: Apply grease to the assist bushing B, assist rod B, assist spring seating surface, assist bushing A, assist rod A, and bushing A.

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Install the master cylinder.
NOTE: Secure the push rod with a tape etc. to prevent it from falling off.

Tightening torque:

18 N.m (1.8 kgf-m, 13.3 ft-lb)

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Secure the clevis pin with mounting clip.
CAUTION: Always use a new clevis pin.

NOTE: Before installing the clevis pin, apply grease.

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Install the clutch switch.
Install the clutch pipe to the clamp.
Install the clutch damper, and install the clutch pipe to the master cylinder.
Tightening torque:

T1: 15 N.m (1.5 kgf-m, 11.1 ft-lb)

T2: 18 N.m (1.8 kgf-m, 13.3 ft-lb)

Fig 1: Clutch Damper, Clutch Pipe Bolts (With Torque Specification)
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