Manual Transmission Assembly: Removal
WARNING: This page is about a different variant/trim than selected.
- Disconnect the ground terminal from 12V engine restart battery sensor. Refer to REPAIR CONTENTS>REPAIR CONTENTS>NOTE>BATTERY .
- Remove the clip from the air intake boot, and loosen the clamp.
- Remove the air intake boot, and place it aside so that it does not interfere with the work.CAUTION: Be careful not to pull out the PCV hose.
- Remove the coupling harness.
- Remove the clips and remove the air breather hose.
- Disconnect the transmission radio ground cord terminal.
- Remove the engine hanger rear.
- Remove the operating cylinder and suspend on a wire.
- Remove the pitching stopper.
- Disconnect the engine ground terminal.
- Remove the engine harness stay and MT docking connector together as a unit.
- Set the ST1 and ST2.
Preparation tool:
ST1: ENGINE SUPPORT BRACKET (41099AA012)
ST2: ENGINE SUPPORT (41099AA020)
- Remove the bolts which hold upper side of transmission to engine.
- Remove the starter. Refer to STARTING/CHARGING SYSTEMS (H4DO (EXCEPT FOR HEV))>STARTER>REMOVAL .
- Remove the front tires. Refer to WHEEL AND TIRE SYSTEM>TIRE AND WHEEL>REMOVAL .
- Lift up the vehicle.
- Remove the crossmember support - rear.
- Remove the front exhaust pipe. Refer to EXHAUST (H4DO (EXCEPT FOR HEV))>FRONT EXHAUST PIPE>REMOVAL .
- Remove the rear exhaust pipe. Refer to EXHAUST (H4DO (EXCEPT FOR HEV))>REAR EXHAUST PIPE>REMOVAL .
- Drain transmission gear oil completely. Refer to MANUAL TRANSMISSION AND DIFFERENTIAL (6MT)>TRANSMISSION GEAR OIL>REPLACEMENT .
- Remove the center exhaust cover.
- Remove the hanger bracket.
- Remove the propeller shaft. Refer to DRIVE SHAFT SYSTEM>PROPELLER SHAFT>REMOVAL .
- Remove the MT gear shift cable and MT gear select cable from MT gear shift lever. Refer to CONTROL SYSTEMS>MT GEAR SHIFT LEVER>REMOVAL
.CAUTION:
- Do not bend MT gear shift cable and MT gear select cable at a sharp angle.
- If the MT gear select cable is removed from the selector lever COMPL on the transmission side, replace with new MT gear select cable.
- Do not apply excessive load while holding the part (A).
- Disconnect the stabilizer link.
- Remove the bolt securing the ball joint of the front arm to the housing, then separate the front arms and the housing.
- Using a crowbar, separate the front drive shaft.
- Remove the bolts and nuts which hold lower side of transmission to engine.
- Set the transmission jack.CAUTION: Always support the transmission case with a transmission jack.
- Remove the front crossmember and the rear crossmember.
- While lowering the transmission jack, tighten the turnbuckle of the ST (ENGINE SUPPORT), and incline the engine unit rearward.
- Remove the transmission assembly.CAUTION: Move the transmission jack towards the rear until the main shaft is withdrawn from the clutch cover.
- Remove the transmission cushion rubber.
- Remove the release bearing & lever. Refer to CLUTCH SYSTEM>Release Bearing and Lever>REMOVAL .