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Home >> Subaru >> 2019 >> WRX STI Limited >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 11 (Engine Intake System (Induction) And Turbocharger (Except For STI)) >> Intercooler >> Removal

Section 11 (Engine Intake System (Induction) And Turbocharger (Except For STI)): Intercooler: Removal

WARNING: This page is about a different variant/trim than selected.
  1. Remove the collector cover. Refer to INTAKE (INDUCTION) (EXCEPT FOR STI)>COLLECTOR COVER>REMOVAL .
  2. Remove the brake booster vacuum hose from the clip (A).
  3. Remove the bolts which secure the intercooler stay LH to the intercooler and intake manifold, and remove the intercooler stay LH.
    G10266571Courtesy of SUBARU OF AMERICA, INC.
  4. Insert the urethane sheet (A) between intercooler and operating cylinder. (MT model)
    NOTE:
    • This procedure is required to prevent the intercooler from touching the operating cylinder during intercooler removal.
    • Use the urethane sheet with the size (width x height x thickness) of approx. 300 mm x approx. 200 mm x approx. 10 mm (approx. 11.81 in x approx. 7.87 in x approx. 0.39 in).
    G10266572Courtesy of SUBARU OF AMERICA, INC.
  5. Loosen the clamp (A) which holds the intake duct to intercooler.
  6. Remove the bolts which secure the intercooler to the intercooler stay RH, and remove the intercooler.
    G10266573Courtesy of SUBARU OF AMERICA, INC.
  7. Remove the intercooler stay RH from the engine hanger stay.
    G10266574Courtesy of SUBARU OF AMERICA, INC.
  8. Remove the insulator and clamp from intake duct.
    G10266575Courtesy of SUBARU OF AMERICA, INC.