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Home >> Subaru >> 2019 >> BRZ Limited, Automatic Trans >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel Injection System >> Fuel Sender Gauge ASSY (FA20) >> Removal

Fuel Sender Gauge ASSY (FA20): Removal

  1. Fuel spill prevention procedure (Refer to FUEL SYSTEM (FA20) )
  2. Draining of fuel (Refer to FUEL PUMP ASSY (FA20) )
  3. Disconnection of the battery ground terminal (Refer to WORKING PRECAUTIONS AND NOTES )
  4. Removal of separate type rear seat cushion ASSY RH (Refer to REMOVAL )
  5. Removal of separate type rear seat cushion ASSY LH (Refer to REMOVAL )
  6. Removal of rear floor service hole cover NO. 2 (Refer to REMOVAL )
  7. Removal of fuel pump ASSY (Refer to REMOVAL )
    G08552606Courtesy of SUBARU OF AMERICA, INC.
  8. Removal of fuel sender gauge ASSY
    1. Disconnect the fuel sender gauge connector and remove the harness from the clamp.
      G08552652Courtesy of SUBARU OF AMERICA, INC.
    2. Push up the claw to remove the fuel sender gauge ASSY.
      CAUTION: Do not bend the arm of fuel sender gauge ASSY.
  9. Rear floor service hole cover removal
    1. Push in the grommet to remove the grommet from the rear floor service hole cover.
    2. Remove the butyl tape and remove the rear floor service hole cover.
      G12586913Courtesy of SUBARU OF AMERICA, INC.
    3. Disconnect the fuel sub sender gauge connector.
    G12586914Courtesy of SUBARU OF AMERICA, INC.
  10. Fuel sub sender gauge ASSY removal
    1. Use the SST to loosen the ring nut.

      SST 42099CA000 

      CAUTION:
      • If the fuel gauge indicates that two thirds or more of the fuel is remaining, be sure to drain the fuel before starting the work to avoid the fuel to spill.
      • Do not use any tools other than the SST
      • Do not turn the fuel sub sender gauge ASSY in the fuel tank ASSY to prevent the arm of fuel sender gauge ASSY NO. 2 from bending.
      NOTE: Insert the cutout portion of SST into the rib of ring nut to fix the SST securely.
      G12586915Courtesy of SUBARU OF AMERICA, INC.
    2. Take out the fuel sub sender gauge ASSY from the fuel tank and remove the filter and fuel delivery tube as a unit from the fuel sub sender gauge ASSY.
      CAUTION:
      • Do not bend the arm of fuel sender gauge ASSY NO. 2.
      • Be careful not to spill the fuel outside the fuel tank or in the vehicle.
    G12586916Courtesy of SUBARU OF AMERICA, INC.
  11. Fuel sender gauge ASSY NO. 2 removal
    1. Disconnect the connector from the fuel sender gauge ASSY NO. 2 and remove the harness from the clamp.
      G12586917Courtesy of SUBARU OF AMERICA, INC.
    2. Push the claw and remove the fuel sender gauge ASSY NO. 2 by sliding it in the direction as shown in the figure.
      CAUTION: Do not bend the arm of fuel sender gauge ASSY NO. 2.
      G12586918Courtesy of SUBARU OF AMERICA, INC.
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