DTC P1604: STARTABILITY Malfunction: Notes
WARNING: This page is about a different variant/trim than selected.
DTC detecting condition:
Immediately at fault recognition
CAUTION:
After servicing or replacing faulty parts, perform Clear Memory Mode. Ref. to
OPERATION
, Clear Memory Mode.
NOTE:
This DTC may be detected even if fault does not occur in the vehicle. If the customer does not ask for inspection, perform the clear memory mode without inspection and return the vehicle to the user.
Wiring diagram:
Engine Electrical System Ref. to WIRING DIAGRAM , Engine Electrical System.
| Step | Check | Yes | No |
|---|---|---|---|
| 1 CHECK DTC. | Is any other DTC displayed? | Check DTC using "List of Diagnostic Trouble Code (DTC)". Ref. to LIST OF DIAGNOSTIC TROUBLE CODE (DTC) | Go to step 2 |
| 2 CHECK IMMOBILIZER. Check the immobilizer. Ref. to BASIC DIAGNOSTIC PROCEDURE |
Is the check result OK? | Go to step 3 | Repair the immobilizer. Ref. to BASIC DIAGNOSTIC PROCEDURE |
| 3 CHECK FOR MALFUNCTION OCCURRENCE. | Is it possible to reproduce the faulty phenomenon or to identify the faulty condition? | Go to step 28 | Go to step 4 |
| 4 CHECK FREEZE FRAME DATA. Using the Subaru Select Monitor, read the values in «Engine Speed» and «Control module voltage».
NOTE:
For detailed operation procedures, refer to "Freeze Frame Data Display For Engine". Ref. to
DISPLAY OF ENGINE FREEZE FRAME DATA
, OPERATION, Subaru Select Monitor.
|
Is the value of «Engine Speed» 0 rpm? |
|
|
| 5 CHECK FREEZE FRAME DATA. Read the value of «Control module voltage» using Subaru Select Monitor.
NOTE:
|
Is the value of «Control module voltage» less than 9 V? | It is possible that the engine friction is too large. Check the engine. Ref. to INSPECTION , Engine Trouble in General. |
|
| 6 CHECK INSTALLATION CONDITION OF CRANKSHAFT POSITION SENSOR. | Is the crankshaft position sensor installed correctly? | Go to step 7 | Install the crankshaft position sensor correctly. Ref. to INSTALLATION , Crankshaft Position Sensor. |
| 7 CHECK CRANKSHAFT POSITION SENSOR. Check the crankshaft position sensor. Ref. to INSPECTION , Crankshaft Position Sensor. |
Is the check result OK? | Go to step 8 | Replace the crankshaft position sensor. Ref. to CRANKSHAFT POSITION SENSOR |
8 CHECK HARNESS BETWEEN ECM AND CRANKSHAFT POSITION SENSOR CONNECTOR.
Connector & terminal (E158) No. 40 - (E10) No. 1: (E158) No. 27 - (E10) No. 2: |
Is the resistance less than 1 Ω? | Go to step 9 | Repair the open circuit in the harness between the ECM connector and crankshaft position sensor connector. |
| 9 CHECK HARNESS BETWEEN ECM AND CRANKSHAFT POSITION SENSOR CONNECTOR. Measure the resistance between crankshaft position sensor connector and engine ground. Connector & terminal (E10) No. 1 - Engine ground: (E10) No. 2 - Engine ground: |
Is the resistance 1 MΩ or more? | Go to step 10 | Repair short circuit to ground in harness between ECM connector and crankshaft position sensor connector. |
10 CHECK FOR MALFUNCTION OCCURRENCE.
|
Is the fault removed? | Perform the Clear Memory Mode to complete. Ref. to CLEAR MEMORY MODE | Replace the ECM. Ref. to ENGINE CONTROL MODULE (ECM) |
11 CHECK OF FUEL PUMP.
|
Does the fuel pump emit operating sound? | Go to step 13 | Go to step 12 |
| 12 CHECK OF FUEL PUMP. Check fuel pump. Ref. to INSPECTION , Fuel Pump. |
Is the check result OK? | Check fuel pump system. Ref. to FUEL PUMP | Replace the fuel pump. Ref. to FUEL PUMP |
| 13 CHECK FUEL TANK. Check if any foreign matters such as iron powder exist in the fuel tank. |
Is there any foreign matter in the fuel tank? | Remove foreign matter from the fuel tank. | Go to step 14 |
| 14 CHECK FUEL PRESSURE.
WARNING:
Place "NO OPEN FLAMES" signs near the working area.
CAUTION:
Be careful not to spill fuel. Measure the fuel pressure. Ref. to INSPECTION , Fuel Pressure.
CAUTION:
Before attaching/detaching a fuel pressure gauge, release the fuel pressure.
|
Is the measured value 340 - 400 kPa (3.5 - 4.1 kgf/cm2 , 49 - 58 psi)? | Go to step 15 | Check the fuel pump and fuel delivery line. Ref. to INSPECTION , Fuel Pump. Ref. to INSPECTION , Fuel Delivery and Evaporation Lines. |
15 CHECK POWER SUPPLY CIRCUIT OF FUEL INJECTOR.
Connector & terminal (E5) No. 2 (+) - Engine ground (-): (E16) No. 2 (+) - Engine ground (-): (E6) No. 2 (+) - Engine ground (-): (E17) No. 2 (+) - Engine ground (-): |
Is the voltage 10 V or more? | Go to step 16 | Repair the power supply circuit. |
16 CHECK HARNESS BETWEEN ECM AND FUEL INJECTOR CONNECTOR.
Connector & terminal #1 (E158) No. 23 - (E5) No. 1: #2 (E158) No. 8 - (E16) No. 1: #3 (E158) No. 9 - (E6) No. 1: #4 (E158) No. 22 - (E17) No. 1: |
Is the resistance less than 1 Ω? | Go to step 17 | Repair the open circuit of the harness between the ECM connector and fuel injector connector. |
| 17 CHECK HARNESS BETWEEN ECM AND FUEL INJECTOR CONNECTOR. Measure the resistance between the ECM connector and engine ground. Connector & terminal #1 (E158) No. 23 - Engine ground: #2 (E158) No. 8 - Engine ground: #3 (E158) No. 9 - Engine ground: #4 (E158) No. 22 - Engine ground: |
Is the resistance 1 MΩ or more? | Go to step 27 | Repair the short circuit to ground in harness between ECM connector and fuel injector connector. |
| 18 CHECK FREEZE FRAME DATA. Using the Subaru Select Monitor, read the values in «Coolant Temp.», «Ambient Temperature » and «Engine Speed».
NOTE:
For detailed operation procedures, refer to "Freeze Frame Data Display For Engine". Ref. to
DISPLAY OF ENGINE FREEZE FRAME DATA
, OPERATION, Subaru Select Monitor.
|
Is the value of «Coolant Temp.» 120°C (248°F) or more? Or, is the value of «Coolant Temp.» lower than «Ambient Temperature » by 15°C (27°F) or more? | Replace the engine coolant temperature sensor. Ref. to ENGINE COOLANT TEMPERATURE SENSOR |
|
| 19 CHECK FUEL INJECTOR. Check fuel injector. Ref. to INSPECTION , Fuel Injector. |
Is there any deposit in the fuel injectors? | Replace the fuel injector. Ref. to FUEL INJECTOR | Go to step 20 |
| 20 CHECK FUEL TANK. Check if any foreign matters such as iron powder exist in the fuel tank. |
Is there any foreign matter in the fuel tank? | Remove foreign matter from the fuel tank. | Go to step 21 |
| 21 CHECK FREEZE FRAME DATA. Using the Subaru Select Monitor, read the value in «Coolant Temp.».
NOTE:
For detailed operation procedures, refer to "Freeze Frame Data Display For Engine". Ref. to
DISPLAY OF ENGINE FREEZE FRAME DATA
, OPERATION, Subaru Select Monitor. 3
|
Is the value of «Coolant Temp.» 40 - 90°C (104 - 194°F)? | Go to step 23 | Go to step 22 |
| 22 CHECK FUEL PRESSURE.
WARNING:
Place "NO OPEN FLAMES" signs near the working area.
CAUTION:
Be careful not to spill fuel. Measure the fuel pressure five minutes after the engine is stopped. Ref. to INSPECTION , Fuel Pressure.
CAUTION:
Before attaching/detaching a fuel pressure gauge, release the fuel pressure.
NOTE:
If the engine does not start, measure the fuel pressure five minutes after cranking is completed.
|
Is the measured value 147 kPa (1.5 kgf/cm2 , 21 psi) or more? | Go to step 27 | Replace the pressure regulator. Ref. to FUEL FILTER |
23 CHECK FUEL INJECTOR.
|
Is the HC concentration less than 4, 000 ppm? | Go to step 25 | Go to step 24 |
| 24 CHECK FUEL INJECTOR. Check fuel injector. Ref. to INSPECTION , Fuel Injector. |
Is the check result OK? | Go to step 25 | Replace the fuel injector. Ref. to FUEL INJECTOR |
| 25 CHECK THROTTLE BODY. Check throttle body. Ref. to INSPECTION , Throttle Body. |
Is there any deposit in the throttle body? | Replace the throttle body. Ref. to THROTTLE BODY | Go to step 26 |
| 26 CHECK AIR INTAKE SYSTEM. Check the installing condition of the air intake system. |
Are there holes, loose bolts or disconnection of hose on air intake system? | Repair the air intake system. Ref. to GENERAL DESCRIPTION | Go to step 27 |
| 27 CHECK FOR MALFUNCTION OCCURRENCE. | Is the fault removed? | Perform the Clear Memory Mode to complete. Ref. to CLEAR MEMORY MODE | Go to step 28 |
| 28 CHECK FOR MALFUNCTION OCCURRENCE. | Does cranking occur? |
|
Go to step 29 |
| 29 CHECK FOR MALFUNCTION OCCURRENCE. | Does the sound occur by a protruding starter pinion gear during cranking? |
|
Go to step 33 |
| 30 CHECK BATTERY. Check the battery. Ref. to INSPECTION , Battery. |
Is the check result OK? | Go to step 31 | Charge or replace the battery. Ref. to BATTERY |
| 31 CHECK ENGINE MAIN BODY. Using the ST, rotate the crankshaft. ST 18252AA000 CRANKSHAFT SOCKET |
Does the crankshaft rotate smoothly? | Check the starter motor. Ref. to
INSPECTION
, Starter.
NOTE:
It is possible that the engine friction increased temporarily. Check if any foreign matter is mixed in engine oil. If a foreign matter is found, check the engine. Ref. to
INSPECTION
, Engine Trouble in General.
|
It is possible that the engine friction is too large. Check the engine. Ref. to INSPECTION , Engine Trouble in General. |
| 32 CHECK STARTER MOTOR. Check the starter motor. Ref. to INSPECTION , Starter. |
Is there any wear or damage in the starter pinion gear? | Repair the starter motor. Ref. to STARTER |
|
| 33 CHECK BATTERY. Check the battery. Ref. to INSPECTION , Battery. |
Is the check result OK? | Go to step 34 | Charge or replace the battery. Ref. to BATTERY |
| 34 CHECK STARTER MOTOR. Check the starter motor. Ref. to INSPECTION , Starter. |
Is the check result OK? | Check the starter motor circuit. Ref. to STARTER MOTOR CIRCUIT , Diagnostics for Engine Starting Failure. | Repair the starter motor. Ref. to STARTER |
| 35 CHECK CURRENT DATA. Read the value of «Engine Speed» during cranking using Subaru Select Monitor.
NOTE:
For detailed operation procedures, refer to "Current Data Display For Engine". Ref. to
DISPLAY CURRENT ENGINE DATA
, OPERATION, Subaru Select Monitor.
|
Is the value of «Engine Speed» 300 rpm or more? | It is possible that the compression pressure of the engine is not sufficient. Check the engine. Ref. to INSPECTION , Engine Trouble in General. | Go to step 36 |
| 36 CHECK BATTERY. Check the battery. Ref. to INSPECTION , Battery. |
Is the check result OK? | Go to step 37 | Charge or replace the battery. Ref. to BATTERY |
| 37 CHECK ENGINE MAIN BODY. Using the ST, rotate the crankshaft. ST 18252AA000 CRANKSHAFT SOCKET |
Does the crankshaft rotate smoothly? | Check the starter motor. Ref. to
INSPECTION
, Starter.
NOTE:
It is possible that the engine friction increased temporarily. Check if any foreign matter is mixed in engine oil. If a foreign matter is found, check the engine. Ref. to
INSPECTION
, Engine Trouble in General.
|
It is possible that the engine friction is too large. Check the engine. Ref. to INSPECTION , Engine Trouble in General. |
| 38 CHECK OPERATION OF EACH FUEL INJECTOR. Using a sound scope, check each fuel injector for operation sound during cranking. |
Does the fuel injector emit operating sound? | Go to step 39 | Go to step 52 |
| 39 CHECK FUEL PRESSURE.
WARNING:
Place "NO OPEN FLAMES" signs near the working area.
CAUTION:
Be careful not to spill fuel. Measure the fuel pressure. Ref. to INSPECTION , Fuel Pressure.
CAUTION:
Before attaching/detaching a fuel pressure gauge, release the fuel pressure.
|
Is the measured value 340 - 400 kPa (3.5 - 4.1 kgf/cm2 , 49 - 58 psi)? | Go to step 40 | Go to step 50 |
| 40 CHECK IGNITION CONDITION. Check the ignition condition. Ref. to IGNITION CONTROL SYSTEM , Diagnostics for Engine Starting Failure. |
Is the check result OK? | Go to step 41 | Go to step 44 |
| 41 CHECK FOR MALFUNCTION OCCURRENCE. Check for the condition of fault occurrence. |
Does the fault occur only within approx. 15 to 120 minutes after the engine is stopped? | Go to step 43 |
|
| 42 CHECK FUEL PRESSURE.
WARNING:
Place "NO OPEN FLAMES" signs near the working area.
CAUTION:
Be careful not to spill fuel. Measure the fuel pressure five minutes after the engine is stopped. Ref. to INSPECTION , Fuel Pressure.
CAUTION:
Before attaching/detaching a fuel pressure gauge, release the fuel pressure.
NOTE:
If the engine does not start, measure the fuel pressure five minutes after cranking is completed.
|
Is the measured value 147 kPa (1.5 kgf/cm2 , 21 psi) or more? | Go to step 83 | Replace the pressure regulator. Ref. to FUEL FILTER |
43 CHECK FUEL INJECTOR.
NOTE:
|
Is the HC concentration less than 4, 000 ppm? | Go to step 83 | Replace the fuel injector. Ref. to FUEL INJECTOR |
| 44 CHECK SPARK PLUG. Check the spark plug. Ref. to INSPECTION , Spark Plug. |
Is the check result OK? | Go to step 45 | Replace all spark plugs on all cylinders. Ref. to SPARK PLUG |
| 45 CHECK CURRENT DATA. Record the value of «Engine Speed» during cranking using Subaru Select Monitor.
NOTE:
For detailed operation procedures, refer to "Current Data Display For Engine". Ref. to
DISPLAY CURRENT ENGINE DATA
, OPERATION, Subaru Select Monitor.
|
Does the recorded value of «Engine Speed» contain data of 0 rpm? | It is possible that temporary fault occurs in the crankshaft position sensor circuit. Check the crankshaft position sensor circuit. Ref. to DTC P0335 CRANKSHAFT POSITION SENSOR "A" CIRCUIT , Diagnostic Procedure with Diagnostic Trouble Code (DTC). | Go to step 46 |
46 CHECK IGNITION COIL POWER SUPPLY CIRCUIT.
Connector & terminal (E31) No. 1 (+) - Engine ground (-): (E32) No. 1 (+) - Engine ground (-): (E33) No. 1 (+) - Engine ground (-): (E34) No. 1 (+) - Engine ground (-): |
Is the voltage 10 V or more? | Go to step 47 | Repair the harness and connector.
NOTE:
In this case, repair the following item:
|
47 CHECK HARNESS BETWEEN ECM AND IGNITION COIL CONNECTOR.
Connector & terminal (E158) No. 37 - (E31) No. 2: (E158) No. 35 - (E32) No. 2: (E158) No. 38 - (E33) No. 2: (E158) No. 36 - (E34) No. 2: |
Is the resistance less than 1 Ω? | Go to step 48 | Repair the open circuit in harness between ECM connector and ignition coil connector. |
| 48 CHECK HARNESS BETWEEN ECM AND IGNITION COIL CONNECTOR. Measure the resistance of harness between ECM connector and engine ground. Connector & terminal (E158) No. 37 - Engine ground: (E158) No. 35 - Engine ground: (E158) No. 38 - Engine ground: (E158) No. 36 - Engine ground: |
Is the resistance 1 MΩ or more? |
Go to step 49 | Repair the ground short circuit of harness between ECM connector and ignition coil connector. |
49 CHECK HARNESS OF IGNITION COIL GROUND CIRCUIT.
Connector & terminal (E31) No. 3 - Engine ground: (E32) No. 3 - Engine ground: (E33) No. 3 - Engine ground: (E34) No. 3 - Engine ground: |
Is the resistance less than 5 Ω? | Replace the ignition coil. Ref. to IGNITION COIL If the fault occurs after servicing, continue the diagnosis. Go to step 89 | Repair the open circuit in harness between ignition coil connector and engine grounding terminal. |
50 CHECK OF FUEL PUMP.
|
Does the fuel pump emit operating sound? | Check the fuel pump and fuel delivery line. Ref. to INSPECTION , Fuel Pump. Ref. to INSPECTION , Fuel Delivery and Evaporation Lines. | Go to step 51 |
| 51 CHECK OF FUEL PUMP. Check fuel pump. Ref. to INSPECTION , Fuel Pump. |
Is the check result OK? | Check fuel pump system. Ref. to FUEL PUMP If the fault occurs after servicing, continue the diagnosis. Go to step 83 | Replace the fuel pump. Ref. to FUEL PUMP |
| 52 CHECK CURRENT DATA. Record the value of «Engine Speed» during cranking using Subaru Select Monitor.
NOTE:
For detailed operation procedures, refer to "Current Data Display For Engine". Ref. to
DISPLAY CURRENT ENGINE DATA
, OPERATION, Subaru Select Monitor.
|
Does the recorded value of «Engine Speed» contain data of 0 rpm? | It is possible that temporary fault occurs in the crankshaft position sensor circuit. Check the crankshaft position sensor circuit. Ref. to DTC P0335 CRANKSHAFT POSITION SENSOR "A" CIRCUIT , Diagnostic Procedure with Diagnostic Trouble Code (DTC). | Go to step 53 |
53 CHECK POWER SUPPLY CIRCUIT OF FUEL INJECTOR.
Connector & terminal (E5) No. 2 (+) - Engine ground (-): (E16) No. 2 (+) - Engine ground (-): (E6) No. 2 (+) - Engine ground (-): (E17) No. 2 (+) - Engine ground (-): |
Is the voltage 10 V or more? | Go to step 54 | Repair the power supply circuit. |
54 CHECK HARNESS BETWEEN ECM AND FUEL INJECTOR CONNECTOR.
Connector & terminal #1 (E158) No. 23 - (E5) No. 1: #2 (E158) No. 8 - (E16) No. 1: #3 (E158) No. 9 - (E6) No. 1: #4 (E158) No. 22 - (E17) No. 1: |
Is the resistance less than 1 Ω? | Go to step 55 | Repair the open circuit of the harness between the ECM connector and fuel injector connector. |
| 55 CHECK HARNESS BETWEEN ECM AND FUEL INJECTOR CONNECTOR. Measure the resistance between the ECM connector and engine ground. Connector & terminal #1 (E158) No. 23 - Engine ground: #2 (E158) No. 8 - Engine ground: #3 (E158) No. 9 - Engine ground: #4 (E158) No. 22 - Engine ground: |
Is the resistance 1 MΩ or more? | Replace the ECM. Ref. to ENGINE CONTROL MODULE (ECM) | Repair the short circuit to ground in harness between ECM connector and fuel injector connector. |
| 56 CHECK MASS AIR FLOW AND INTAKE AIR TEMPERATURE SENSOR. Check the mass air flow and intake air temperature sensor. Ref. to INSPECTION , Mass Air Flow and Intake Air Temperature Sensor. |
Is the check result OK? | Go to step 57 | Go to step 68 |
| 57 CHECK AIR INTAKE SYSTEM. Check the installing condition of the air intake system. |
Are there holes, loose bolts or disconnection of hose on air intake system? | Repair the air intake system. Ref. to GENERAL DESCRIPTION | Go to step 58 |
| 58 CHECK THROTTLE BODY. Check throttle body. Ref. to INSPECTION , Throttle Body. |
Is there any deposit in the throttle body? | Replace the throttle body. Ref. to THROTTLE BODY | Go to step 59 |
59 CHECK FREEZE FRAME DATA.
|
Does all of the advance angle amount and retard angle amount synchronize with their target values? | Go to step 98 | Diagnose the part where there is difference of 10 deg or more.
|
60 CHECK POWER SUPPLY TO THE INTAKE OIL CONTROL SOLENOID RH.
Connector & terminal (E38) No. 1 (+) - Engine ground (-): |
Is the voltage 10 V or more? | Go to step 61 | Repair the power supply circuit. |
61 CHECK HARNESS BETWEEN ECM AND INTAKE OIL CONTROL SOLENOID RH CONNECTOR.
|
Is the resistance less than 1 Ω? | Go to step 62 | Repair the open circuit in harness between ECM connector and intake oil control solenoid RH connector. |
| 62 CHECK HARNESS BETWEEN ECM AND INTAKE OIL CONTROL SOLENOID RH CONNECTOR. Measure the resistance between intake oil control solenoid RH connector and engine ground. Connector & terminal (E38) No. 2 - Engine ground: |
Is the resistance 1 MΩ or more? | Go to step 63 | Repair the short circuit to ground in harness between ECM connector and intake oil control solenoid RH connector. |
| 63 CHECK INTAKE OIL CONTROL SOLENOID RH. Check the intake oil control solenoid RH. Ref. to INSPECTION , Oil Control Solenoid. |
Is the check result OK? | Replace the intake cam sprocket RH. Ref. to CAM SPROCKET | Replace the intake oil control solenoid RH. Ref. to OIL CONTROL SOLENOID |
64 CHECK POWER SUPPLY TO THE INTAKE OIL CONTROL SOLENOID LH.
Connector & terminal (E37) No. 1 (+) - Engine ground (-): |
Is the voltage 10 V or more? | Go to step 65 | Repair the power supply circuit. |
65 CHECK HARNESS BETWEEN ECM AND INTAKE OIL CONTROL SOLENOID LH CONNECTOR.
Connector & terminal (E158) No. 6 - (E37) No. 2: |
Is the resistance less than 1 Ω? | Go to step 66 | Repair the open circuit in harness between ECM connector and intake oil control solenoid LH connector. |
| 66 CHECK HARNESS BETWEEN ECM AND INTAKE OIL CONTROL SOLENOID LH CONNECTOR. Measure the resistance between intake oil control solenoid LH connector and engine ground. Connector & terminal (E37) No. 2 - Engine ground: |
Is the resistance 1 MΩ or more? | Go to step 67 | Repair the short circuit to ground in harness between ECM connector and intake oil control solenoid LH connector. |
| 67 CHECK INTAKE OIL CONTROL SOLENOID LH. Check the intake oil control solenoid LH. Ref. to INSPECTION , Oil Control Solenoid. |
Is the check result OK? | Replace the intake cam sprocket LH. Ref. to CAM SPROCKET | Replace the intake oil control solenoid LH. Ref. to OIL CONTROL SOLENOID |
68 CHECK HARNESS BETWEEN ECM AND MASS AIR FLOW AND INTAKE AIR TEMPERATURE SENSOR CONNECTOR.
Connector & terminal (B134) No. 16 - (B3) No. 5: (B134) No. 17 - (B3) No. 4: |
Is the resistance less than 1 Ω? | Go to step 69 | Repair the open circuit of harness between ECM connector and the mass air flow and intake air temperature sensor connector. |
| 69 CHECK HARNESS BETWEEN ECM AND MASS AIR FLOW AND INTAKE AIR TEMPERATURE SENSOR CONNECTOR. Measure the resistance between the ECM connector and engine ground. Connector & terminal (B134) No. 16 - Engine ground: (B134) No. 17 - Engine ground: |
Is the resistance 1 MΩ or more? | Replace the mass air flow and intake air temperature sensor. Ref. to MASS AIR FLOW AND INTAKE AIR TEMPERATURE SENSOR If the fault occurs after servicing, continue the diagnosis. Go to step 98 | Repair the ground short circuit of harness between ECM connector and the mass air flow and intake air temperature sensor connector. |
| 70 CHECK ENGINE COOLANT TEMPERATURE SENSOR. Check the engine coolant temperature sensor. Ref. to INSPECTION , Engine Coolant Temperature Sensor. |
Is the check result OK? | Go to step 71 | Replace the engine coolant temperature sensor. Ref. to ENGINE COOLANT TEMPERATURE SENSOR If the fault occurs after servicing, replace the ECM. Ref. to ENGINE CONTROL MODULE (ECM) If the fault still occurs after replacing the ECM, continue the diagnosis. Go to step 109 |
71 CHECK HARNESS BETWEEN ECM AND ENGINE COOLANT TEMPERATURE SENSOR CONNECTOR.
Connector & terminal (E158) No. 34 - (E8) No. 1: (E158) No. 43 - (E8) No. 2: |
Is the resistance less than 1 Ω? | Go to step 72 | Repair the open circuit of the harness between the ECM connector and engine coolant temperature sensor connector. If the fault occurs after servicing, replace the ECM. Ref. to ENGINE CONTROL MODULE (ECM) If the fault still occurs after replacing the ECM, continue the diagnosis. Go to step 109 |
| 72 CHECK HARNESS BETWEEN ECM AND ENGINE COOLANT TEMPERATURE SENSOR CONNECTOR. Measure the resistance between the ECM connector and engine ground. Connector & terminal (E158) No. 43 - Engine ground: (E158) No. 34 - Engine ground: |
Is the resistance 1 MΩ or more? | Go to step 73 | Repair the short circuit to ground in harness between ECM connector and engine coolant temperature sensor connector. If the fault occurs after servicing, replace the ECM. Ref. to ENGINE CONTROL MODULE (ECM) If the fault still occurs after replacing the ECM, continue the diagnosis. Go to step 109 |
73 CHECK CURRENT DATA.
NOTE:
For detailed operation procedures, refer to "Current Data Display For Engine". Ref. to
DISPLAY CURRENT ENGINE DATA
, OPERATION, Subaru Select Monitor.
|
Is the value of «Long term fuel trim B1» -25 - 25%, and «Atmosphere Pressure» 80 kPa (600 mmHg, 23.6 inHg) or more? | Go to step 76 | Go to step 74 |
74 CHECK FOR MALFUNCTION OCCURRENCE.
|
Does the engine start? | Go to step 75 | Go to step 76 |
| 75 CHECK IDLE SPEED. Check the idle speed. |
Is the idle speed stable? | Replace the mass air flow and intake air temperature sensor. Ref. to MASS AIR FLOW AND INTAKE AIR TEMPERATURE SENSOR If the fault occurs after servicing, replace the ECM. Ref. to ENGINE CONTROL MODULE (ECM) If the fault still occurs after replacing the ECM, continue the diagnosis. Go to step 109 | Replace the fuel injector. Ref. to FUEL INJECTOR If the fault occurs after servicing, replace the ECM. Ref. to ENGINE CONTROL MODULE (ECM) If the fault still occurs after replacing the ECM, continue the diagnosis. Go to step 109 |
| 76 CHECK FUEL PRESSURE.
WARNING:
Place "NO OPEN FLAMES" signs near the working area.
CAUTION:
Be careful not to spill fuel. Measure the fuel pressure. Ref. to INSPECTION , Fuel Pressure.
CAUTION:
Before attaching/detaching a fuel pressure gauge, release the fuel pressure.
|
Is the measured value 340 - 400 kPa (3.5 - 4.1 kgf/cm2 , 49 - 58 psi)? | Go to step 77 | Go to step 82 |
| 77 CHECK SPARK PLUG. Check the spark plug. Ref. to INSPECTION , Spark Plug. |
Is the check result OK? | Go to step 78 |
|
| 78 CHECK FOR MALFUNCTION OCCURRENCE. Check for the condition of fault occurrence. |
Does the fault occur only within approx. 15 to 120 minutes after the engine is stopped? | Go to step 80 |
|
| 79 CHECK FUEL PRESSURE.
WARNING:
Place "NO OPEN FLAMES" signs near the working area.
CAUTION:
Be careful not to spill fuel. Measure the fuel pressure five minutes after the engine is stopped. Ref. to INSPECTION , Fuel Pressure.
CAUTION:
Before attaching/detaching a fuel pressure gauge, release the fuel pressure.
NOTE:
If the engine does not start, measure the fuel pressure five minutes after cranking is completed.
|
Is the measured value 147 kPa (1.5 kgf/cm2 , 21 psi) or more? | Go to step 108 | Replace the pressure regulator. Ref. to FUEL FILTER |
| 80 CHECK PURGE CONTROL SOLENOID VALVE. Check the purge control solenoid valve. Ref. to INSPECTION , Purge Control Solenoid Valve. |
Is the check result OK? | Go to step 81 | Replace the faulty purge control solenoid valve. Ref. to PURGE CONTROL SOLENOID VALVE |
81 CHECK FUEL INJECTOR.
NOTE:
|
Is the HC concentration less than 4, 000 ppm? | Go to step 109 | Replace the fuel injector. Ref. to FUEL INJECTOR |
| 82 CHECK OF FUEL PUMP. Check fuel pump. Ref. to INSPECTION , Fuel Pump. |
Is the check result OK? | Check fuel pump system. Ref. to FUEL PUMP If the fault occurs after servicing, continue the diagnosis. Go to step 109 | Replace the fuel pump. Ref. to FUEL PUMP |
| 83 CHECK FUEL INJECTOR. Check fuel injector. Ref. to INSPECTION , Fuel Injector. |
Is the check result OK? | Go to step 84 | Replace the fuel injector. Ref. to FUEL INJECTOR |
84 CHECK POWER SUPPLY CIRCUIT OF FUEL INJECTOR.
Connector & terminal (E5) No. 2 (+) - Engine ground (-): (E16) No. 2 (+) - Engine ground (-): (E6) No. 2 (+) - Engine ground (-): (E17) No. 2 (+) - Engine ground (-): |
Is the voltage 10 V or more? | Go to step 85 | Repair the power supply circuit. |
85 CHECK HARNESS BETWEEN ECM AND FUEL INJECTOR CONNECTOR.
Connector & terminal #1 (E158) No. 23 - (E5) No. 1: #2 (E158) No. 8 - (E16) No. 1: #3 (E158) No. 9 - (E6) No. 1: #4 (E158) No. 22 - (E17) No. 1: |
Is the resistance less than 1 Ω? | Go to step 86 | Repair the open circuit of the harness between the ECM connector and fuel injector connector. |
| 86 CHECK HARNESS BETWEEN ECM AND FUEL INJECTOR CONNECTOR. Measure the resistance between the ECM connector and engine ground. Connector & terminal #1 (E158) No. 23 - Engine ground: #2 (E158) No. 8 - Engine ground: #3 (E158) No. 9 - Engine ground: #4 (E158) No. 22 - Engine ground: |
Is the resistance 1 MΩ or more? |
Go to step 87 | Repair the short circuit to ground in harness between ECM connector and fuel injector connector. |
87 CHECK FOR MALFUNCTION OCCURRENCE.
|
Is the fault removed? | Perform the Clear Memory Mode to complete. Ref. to CLEAR MEMORY MODE | Go to step 88 |
88 CHECK FOR MALFUNCTION OCCURRENCE.
|
Is the fault removed? | Perform the Clear Memory Mode to complete. Ref. to CLEAR MEMORY MODE | Replace the ECM. Ref. to ENGINE CONTROL MODULE (ECM) |
| 89 CHECK INSTALLATION CONDITION OF CRANKSHAFT POSITION SENSOR. | Is the crankshaft position sensor installed correctly? | Go to step 90 | Install the crankshaft position sensor correctly. Ref. to INSTALLATION , Crankshaft Position Sensor. |
| 90 CHECK INSTALLATION CONDITION OF CAMSHAFT POSITION SENSOR. | Is the camshaft position sensor installed correctly? | Go to step 91 | Install the camshaft position sensor correctly. Ref. to INSTALLATION , Camshaft Position Sensor. |
91 CHECK HARNESS BETWEEN ECM AND CRANKSHAFT POSITION SENSOR CONNECTOR.
Connector & terminal (E158) No. 40 - (E10) No. 1: (E158) No. 27 - (E10) No. 2: |
Is the resistance less than 1 Ω? | Go to step 92 | Repair the open circuit in the harness between the ECM connector and crankshaft position sensor connector. |
| 92 CHECK HARNESS BETWEEN ECM AND CRANKSHAFT POSITION SENSOR CONNECTOR. Measure the resistance between crankshaft position sensor connector and engine ground. Connector & terminal (E10) No. 1 - Engine ground: (E10) No. 2 - Engine ground: |
Is the resistance 1 MΩ or more? | Go to step 93 | Repair short circuit to ground in harness between ECM connector and crankshaft position sensor connector. |
93 CHECK POWER SUPPLY OF INTAKE CAMSHAFT POSITION SENSOR.
Connector & terminal (E35) No. 1 (+) - Engine ground (-): (E36) No. 1 (+) - Engine ground (-): |
Is the voltage 10 V or more? | Go to step 94 | Repair the harness and connector.
NOTE:
In this case, repair the following item:
|
94 CHECK HARNESS BETWEEN ECM AND INTAKE CAMSHAFT POSITION SENSOR CONNECTOR.
Connector & terminal (E158) No. 41 - (E35) No. 2: (E158) No. 42 - (E35) No. 3: (E158) No. 54 - (E36) No. 2: (E158) No. 42 - (E36) No. 3: |
Is the resistance less than 1 Ω? | Go to step 95 | Repair the open circuit in the harness between ECM connector and intake camshaft position sensor connector. |
| 95 CHECK HARNESS BETWEEN ECM AND INTAKE CAMSHAFT POSITION SENSOR CONNECTOR. Measure the resistance between intake camshaft position sensor connector and engine ground. Connector & terminal (E35) No. 2 - Engine ground: (E36) No. 2 - Engine ground: |
Is the resistance 1 MΩ or more? | Go to step 96 | Repair short circuit to ground in the harness between ECM connector and intake camshaft position sensor connector. |
96 CHECK FOR MALFUNCTION OCCURRENCE.
|
Is the fault removed? | Perform the Clear Memory Mode to complete. Ref. to CLEAR MEMORY MODE | Go to step 97 |
97 CHECK FOR MALFUNCTION OCCURRENCE.
|
Is the fault removed? | Perform the Clear Memory Mode to complete. Ref. to CLEAR MEMORY MODE | Replace the ECM. Ref. to ENGINE CONTROL MODULE (ECM) |
| 98 CHECK ENGINE COOLANT TEMPERATURE SENSOR. Check the engine coolant temperature sensor. Ref. to INSPECTION , Engine Coolant Temperature Sensor. |
Is the check result OK? | Go to step 99 | Replace the engine coolant temperature sensor. Ref. to ENGINE COOLANT TEMPERATURE SENSOR |
| 99 CHECK FUEL PRESSURE.
WARNING:
Place "NO OPEN FLAMES" signs near the working area.
CAUTION:
Be careful not to spill fuel. Measure the fuel pressure. Ref. to INSPECTION , Fuel Pressure.
CAUTION:
Before attaching/detaching a fuel pressure gauge, release the fuel pressure.
|
Is the measured value 340 - 400 kPa (3.5 - 4.1 kgf/cm2 , 49 - 58 psi)? | Go to step 100 | Go to step 117 |
| 100 CHECK FUEL PRESSURE.
WARNING:
Place "NO OPEN FLAMES" signs near the working area.
CAUTION:
Be careful not to spill fuel. Measure the fuel pressure five minutes after the engine is stopped. Ref. to INSPECTION , Fuel Pressure.
CAUTION:
Before attaching/detaching a fuel pressure gauge, release the fuel pressure.
NOTE:
If the engine does not start, measure the fuel pressure five minutes after cranking is completed.
|
Is the measured value 147 kPa (1.5 kgf/cm2 , 21 psi) or more? | Go to step 101 | Go to step 117 |
101 CHECK CURRENT DATA.
NOTE:
For detailed operation procedures, refer to "Current Data Display For Engine". Ref. to
DISPLAY CURRENT ENGINE DATA
, OPERATION, Subaru Select Monitor.
|
Does the value of «Long term fuel trim B1» fall within a range of -15 - 15%? | Go to step 102 | Replace the fuel injector. Ref. to FUEL INJECTOR |
| 102 CHECK FOR MALFUNCTION OCCURRENCE. Start the engine and check the idling speed. |
Is the idling speed stable all time? | It is possible that the fault comes from fuel. Replace fuel. | Go to step 103 |
| 103 CHECK INSTALLATION CONDITION OF CRANKSHAFT POSITION SENSOR. | Is the crankshaft position sensor installed correctly? | Go to step 104 | Install the crankshaft position sensor correctly. Ref. to INSTALLATION , Crankshaft Position Sensor. |
104 CHECK HARNESS BETWEEN ECM AND CRANKSHAFT POSITION SENSOR CONNECTOR.
Connector & terminal (E158) No. 40 - (E10) No. 1: (E158) No. 27 - (E10) No. 2: |
Is the resistance less than 1 Ω? | Go to step 105 | Repair the open circuit in the harness between the ECM connector and crankshaft position sensor connector. |
| 105 CHECK HARNESS BETWEEN ECM AND CRANKSHAFT POSITION SENSOR CONNECTOR. Measure the resistance between crankshaft position sensor connector and engine ground. Connector & terminal (E10) No. 1 - Engine ground: (E10) No. 2 - Engine ground: |
Is the resistance 1 MΩ or more? |
Go to step 106 | Repair short circuit to ground in harness between ECM connector and crankshaft position sensor connector. |
| 106 CHECK COMPRESSION PRESSURE. Check the compression pressure. Ref. to INSPECTION , Compression. |
Is the check result OK? | Go to step 107 | Check the engine. Ref. to INSPECTION , Engine Trouble in General. |
107 CHECK FOR MALFUNCTION OCCURRENCE.
|
Is the fault removed? | Perform the Clear Memory Mode to complete. Ref. to CLEAR MEMORY MODE | Check the valve timing. Ref. to TIMING CHAIN ASSEMBLY When the valve timing is normal, replace the ECM. Ref. to ENGINE CONTROL MODULE (ECM) |
| 108 CHECK OF FUEL PUMP. Check fuel pump. Ref. to INSPECTION , Fuel Pump. |
Is the check result OK? | Check fuel pump circuit. Ref. to FUEL PUMP CIRCUIT , Diagnostics for Engine Starting Failure. | Replace the fuel pump. Ref. to FUEL PUMP |
| 109 CHECK FUEL PRESSURE.
WARNING:
Place "NO OPEN FLAMES" signs near the working area.
CAUTION:
Be careful not to spill fuel. Measure the fuel pressure. Ref. to INSPECTION , Fuel Pressure.
CAUTION:
Before attaching/detaching a fuel pressure gauge, release the fuel pressure.
|
Is the measured value 340 - 400 kPa (3.5 - 4.1 kgf/cm2 , 49 - 58 psi)? | Go to step 110 | Go to step 117 |
| 110 CHECK FUEL PRESSURE.
WARNING:
Place "NO OPEN FLAMES" signs near the working area.
CAUTION:
Be careful not to spill fuel. Measure the fuel pressure five minutes after the engine is stopped. Ref. to INSPECTION , Fuel Pressure.
CAUTION:
Before attaching/detaching a fuel pressure gauge, release the fuel pressure.
NOTE:
If the engine does not start, measure the fuel pressure five minutes after cranking is completed.
|
Is the measured value 147 kPa (1.5 kgf/cm2 , 21 psi) or more? | Go to step 111 | Go to step 117 |
111 CHECK CURRENT DATA.
NOTE:
For detailed operation procedures, refer to "Current Data Display For Engine". Ref. to
DISPLAY CURRENT ENGINE DATA
, OPERATION, Subaru Select Monitor.
|
Does the value of «Long term fuel trim B1» fall within a range of -15 - 15%? | Go to step 112 | Replace the fuel injector. Ref. to FUEL INJECTOR |
| 112 CHECK FOR MALFUNCTION OCCURRENCE. Start the engine and check the idling speed. |
Is the idling speed stable all time? | It is possible that the fault comes from fuel. Replace fuel. | Go to step 113 |
| 113 CHECK INSTALLATION CONDITION OF CRANKSHAFT POSITION SENSOR. | Is the crankshaft position sensor installed correctly? | Go to step 114 | Install the crankshaft position sensor correctly. Ref. to INSTALLATION , Crankshaft Position Sensor. |
114 CHECK HARNESS BETWEEN ECM AND CRANKSHAFT POSITION SENSOR CONNECTOR.
Connector & terminal (E158) No. 40 - (E10) No. 1: (E158) No. 27 - (E10) No. 2: |
Is the resistance less than 1 Ω? | Go to step 115 | Repair the open circuit in the harness between the ECM connector and crankshaft position sensor connector. |
| 115 CHECK HARNESS BETWEEN ECM AND CRANKSHAFT POSITION SENSOR CONNECTOR. Measure the resistance between crankshaft position sensor connector and engine ground. Connector & terminal (E10) No. 1 - Engine ground: (E10) No. 2 - Engine ground: |
Is the resistance 1 MΩ or more? | Go to step 116 | Repair short circuit to ground in harness between ECM connector and crankshaft position sensor connector. |
116 CHECK FOR MALFUNCTION OCCURRENCE.
|
Is the fault removed? | Perform the Clear Memory Mode to complete. Ref. to CLEAR MEMORY MODE | Replace the ECM. Ref. to ENGINE CONTROL MODULE (ECM) |
| 117 CHECK OF FUEL PUMP. Check fuel pump. Ref. to INSPECTION , Fuel Pump. |
Is the check result OK? | Go to step 118 | Replace the fuel pump. Ref. to FUEL PUMP |
| 118 CHECK FUEL PUMP SYSTEM. Check fuel pump circuit. Ref. to FUEL PUMP CIRCUIT , Diagnostics for Engine Starting Failure. |
Is the check result OK? | Go to step 119 | Repair the fuel pump circuit. Ref. to FUEL PUMP CIRCUIT , Diagnostics for Engine Starting Failure. |
| 119 CHECK PURGE CONTROL SOLENOID VALVE. Check the purge control solenoid valve. Ref. to INSPECTION , Purge Control Solenoid Valve. |
Is the check result OK? | Go to step 120 | Replace the faulty purge control solenoid valve. Ref. to PURGE CONTROL SOLENOID VALVE |
120 CHECK FUEL INJECTOR.
NOTE:
|
Is the HC concentration less than 4, 000 ppm? | Go to step 121 | Replace the fuel injector. Ref. to FUEL INJECTOR |
| 121 CHECK INTAKE VALVE. Check the intake valve. Ref. to INSPECTION , Cylinder Head. |
Is there any deposit in the intake valve? | Clean the intake valve. Ref. to CYLINDER HEAD | Go to step 122 |
| 122 CHECK ENGINE COOLANT TEMPERATURE SENSOR. Check the engine coolant temperature sensor. Ref. to INSPECTION , Engine Coolant Temperature Sensor. |
Is the check result OK? | Go to step 123 | Replace the engine coolant temperature sensor. Ref. to ENGINE COOLANT TEMPERATURE SENSOR |
| 123 CHECK INSTALLATION CONDITION OF CRANKSHAFT POSITION SENSOR. | Is the crankshaft position sensor installed correctly? | Go to step 124 | Install the crankshaft position sensor correctly. Ref. to INSTALLATION , Crankshaft Position Sensor. |
| 124 CHECK INSTALLATION CONDITION OF CAMSHAFT POSITION SENSOR. | Is the camshaft position sensor installed correctly? | Go to step 125 | Install the camshaft position sensor correctly. Ref. to INSTALLATION , Camshaft Position Sensor. |
125 CHECK HARNESS BETWEEN ECM AND CRANKSHAFT POSITION SENSOR CONNECTOR.
Connector & terminal (E158) No. 40 - (E10) No. 1: (E158) No. 27 - (E10) No. 2: |
Is the resistance less than 1 Ω? | Go to step 126 | Repair the open circuit in the harness between the ECM connector and crankshaft position sensor connector. |
| 126 CHECK HARNESS BETWEEN ECM AND CRANKSHAFT POSITION SENSOR CONNECTOR. Measure the resistance between crankshaft position sensor connector and engine ground. Connector & terminal (E10) No. 1 - Engine ground: (E10) No. 2 - Engine ground: |
Is the resistance 1 MΩ or more? | Go to step 127 | Repair short circuit to ground in harness between ECM connector and crankshaft position sensor connector. |
127 CHECK POWER SUPPLY OF INTAKE CAMSHAFT POSITION SENSOR.
Connector & terminal (E35) No. 1 (+) - Engine ground (-): (E36) No. 1 (+) - Engine ground (-): |
Is the voltage 10 V or more? | Go to step 128 | Repair the harness and connector.
NOTE:
In this case, repair the following item:
|
128 CHECK HARNESS BETWEEN ECM AND INTAKE CAMSHAFT POSITION SENSOR CONNECTOR.
Connector & terminal (E158) No. 41 - (E35) No. 2: (E158) No. 42 - (E35) No. 3: (E158) No. 54 - (E36) No. 2: (E158) No. 42 - (E36) No. 3: |
Is the resistance less than 1 Ω? | Go to step 129 | Repair the open circuit in the harness between ECM connector and intake camshaft position sensor connector. |
| 129 CHECK HARNESS BETWEEN ECM AND INTAKE CAMSHAFT POSITION SENSOR CONNECTOR. Measure the resistance between intake camshaft position sensor connector and engine ground. Connector & terminal (E35) No. 2 - Engine ground: (E36) No. 2 - Engine ground: |
Is the resistance 1 MΩ or more? | Go to step 130 | Repair short circuit to ground in the harness between ECM connector and intake camshaft position sensor connector. |
| 130 CHECK COMPRESSION PRESSURE. Check the compression pressure. Ref. to INSPECTION , Compression. |
Is the check result OK? | Go to step 131 | Check the engine. Ref. to INSPECTION , Engine Trouble in General. |
131 CHECK FOR MALFUNCTION OCCURRENCE.
|
Is the fault removed? | Perform the Clear Memory Mode to complete. Ref. to CLEAR MEMORY MODE | Go to step 132 |
132 CHECK FOR MALFUNCTION OCCURRENCE.
|
Is the fault removed? | Perform the Clear Memory Mode to complete. Ref. to CLEAR MEMORY MODE | Check the valve timing. Ref. to TIMING CHAIN ASSEMBLY When the valve timing is normal, replace the ECM. Ref. to ENGINE CONTROL MODULE (ECM) |