EGR Cooler: Installation

WARNING: This page is about a different variant/trim than selected.

Install the engine coolant hose to the EGR cooler.
- CVT model
Fig 1: Identifying Engine Coolant Hose Clamp (CVT Model)
Courtesy of SUBARU OF AMERICA, INC.
- MT model
Fig 2: Identifying Engine Coolant Hose Clamp (MT Model)
Courtesy of SUBARU OF AMERICA, INC.
Install the gasket (A) to the stud bolt.
NOTE: Use a new gasket.

Fig 3: Identifying Gasket Stud Bolt
Courtesy of SUBARU OF AMERICA, INC.
Set the EGR cooler, and temporarily tighten the bolts securing the EGR cooler to the EGR control valve and cylinder head RH.
NOTE: Use a new gasket.

Fig 4: Identifying EGR Cooler Bolts
Courtesy of SUBARU OF AMERICA, INC.
Install the engine rear hanger.
Tightening torque:

36 N.m (3.7 kgf-m, 26.6 ft-lb)

Fig 5: Identifying Engine Rear Hanger Bolts
Courtesy of SUBARU OF AMERICA, INC.
Install the nuts securing the EGR cooler to the cylinder head RH.
Tightening torque:

9 N.m (0.9 kgf-m, 6.6 ft-lb)

Fig 6: Identifying EGR Cooler Nuts (RH)
Courtesy of SUBARU OF AMERICA, INC.
Tighten the bolt securing the EGR cooler to the EGR control valve.
Tightening torque:

T1: 9 N.m (0.9 kgf-m, 6.6 ft-lb)
Tighten the bolts holding the EGR cooler to the cylinder head RH.
Tightening torque:

T2: 6.4 N.m (0.7 kgf-m, 4.7 ft-lb)

Fig 7: Identifying EGR Cooler Bolts
Courtesy of SUBARU OF AMERICA, INC.
Support the engine with a lifting device and wire ropes.

Fig 8: Supporting Engine With Lifting Device And Wire Ropes
Courtesy of SUBARU OF AMERICA, INC.
Remove the bolt from the ST.

Fig 9: Identifying Engine Side Mounting Bolts
Courtesy of SUBARU OF AMERICA, INC.
Remove the bolt and nut to remove ST.

Fig 10: Identifying ST Bolt And Nut
Courtesy of SUBARU OF AMERICA, INC.
Install the front cushion rubber to the front mounting bracket and engine mounting bracket.
Tightening torque:

T1: 25 N.m (2.5 kgf-m, 18.4 ft-lb)

T2: 45 N.m (4.6 kgf-m, 33.2 ft-lb)

Fig 11: Identifying Front Mounting Bracket Bolts
Courtesy of SUBARU OF AMERICA, INC.
Install the nut to the transmission mounting bracket LH.
Tightening torque:

45 N.m (4.6 kgf-m, 33.2 ft-lb)

Fig 12: Identifying Transmission Mounting Bracket LH Nut
Courtesy of SUBARU OF AMERICA, INC.
Install the transmission mounting bracket RH.
Tightening torque:

T1: 45 N.m (4.6 kgf-m, 33.2 ft-lb)

T2: 75 N.m (7.6 kgf-m, 55.3 ft-lb)

Fig 13: Identifying Transmission Mounting Bracket RH Bolts And Nut
Courtesy of SUBARU OF AMERICA, INC.
Remove the lifting device and wire ropes.

Fig 14: Supporting Engine With Lifting Device And Wire Ropes
Courtesy of SUBARU OF AMERICA, INC.
Remove the ST1 and ST2 from the engine unit.
ST1 18363AA050 BOLT

ST2 18360AA040 HANGER

Fig 15: Removing ST2 From Engine Unit
Courtesy of SUBARU OF AMERICA, INC.
Connect the engine coolant hose (A) and engine coolant hose (B) to the EGR cooler. (CVT model)

Fig 16: Identifying Engine Coolant Hoses
Courtesy of SUBARU OF AMERICA, INC.
Connect the engine coolant hose to the EGR cooler. (MT model)

Fig 17: Identifying Engine Coolant Hose Clamp (MT Model)
Courtesy of SUBARU OF AMERICA, INC.
Lift up the vehicle.
Connect the engine coolant hose to the water pipe RH.

Fig 18: Identifying Engine Coolant Hose Clamp (RH)
Courtesy of SUBARU OF AMERICA, INC.
Install the center exhaust pipe. Ref. to INSTALLATION , Center Exhaust Pipe.
Lower the vehicle.
Install the air intake boot. Ref. to INSTALLATION , Air Intake Boot.
Install the V-belt cover.
Tightening torque:

6.5 N.m (0.7 kgf-m, 4.8 ft-lb)
Fill engine coolant. Ref. to FILLING OF ENGINE COOLANT , REPLACEMENT, Engine Coolant.
Set the front hood to the normal position. Ref. to FRONT HOOD DAMPER STAY
NOTE: Repair Contents.
Close the front hood.