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Crank Pulley: Installation

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  1. Degrease the press-fit section for the chain cover front oil seal, and install the front oil seal to the chain cover using ST.
    CAUTION: Do not apply fluid such as engine oil to the front oil seal and the chain cover; otherwise engine oil leakage may occur.
    NOTE: Use a new front oil seal.

    ST 41399FG020 SPECIAL TOOL B

    Front oil seal press-fit position: 

    +0 -1  mm (0.0039 +0 -0.0039  in) position from chain cover end face 

    Fig 1: Installing Front Oil Seal To Chain Cover
    G11566377Courtesy of SUBARU OF AMERICA, INC.
  2. Clean the crankshaft thread using compressed air.
  3. Apply engine oil to the crank pulley bolt seat and thread.
  4. Install the crank pulley.
    1. Set the crank pulley to the chain cover.
    2. Use the ST to lock the crank pulley, and temporarily tighten the crank pulley bolt.
      NOTE: To prevent damaging ST1, attach the ST2 onto the ST1 as shown.

      ST1 18355AA000 PULLEY WRENCH

      ST2 18334AA000 PULLEY WRENCH PIN SET

      Fig 2: Attaching ST1 And ST2
      G08316897Courtesy of SUBARU OF AMERICA, INC.

      ST1 18355AA000 PULLEY WRENCH

      ST2 18334AA000 PULLEY WRENCH PIN SET

      Tightening torque: 

      60 N.m (6.1 kgf-m, 44.3 ft-lb) 

      Fig 3: Attaching ST2 Onto ST1
      G10262581Courtesy of SUBARU OF AMERICA, INC.
    3. Draw reference lines (A) and (B) using a marker to set the socket to the crank pulley bolt as shown in the figure.
      Fig 4: Reference Lines
      G11566380Courtesy of SUBARU OF AMERICA, INC.
    4. Draw reference lines (A) and (B) on the crank pulley bolt using a marker as shown in the figure.
      Fig 5: Reference Lines On Crank Pulley Bolt
      G10262583Courtesy of SUBARU OF AMERICA, INC.
    5. Draw end line (C) on crank pulley using a marker at the same position as reference line (B) drawn on the crank pulley bolt in step  3
      Fig 6: End Line On Crank Pulley
      G10262584Courtesy of SUBARU OF AMERICA, INC.
    6. Use the ST to lock the crank pulley, and tighten the crank pulley bolt to the angle where reference line (A) and end line (C) are aligned.
    NOTE: It should be approx. 60° when reference line (A) and end line (C) are aligned.

    ST1 18355AA000 PULLEY WRENCH

    ST2 18334AA000 PULLEY WRENCH PIN SET

    Tightening angle: 

    60°±5° 

    Fig 7: Tightening Crank Pulley Bolt
    G10262585Courtesy of SUBARU OF AMERICA, INC.
  5. Install the V-belts. Ref. to V-BELT , INSTALLATION, V-belt.
  6. When working on the vehicle
NOTE: When working on the vehicle, perform the following steps also.
  1. Install the air intake duct. Ref. to INSTALLATION , Air Intake Duct.