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Home >> Subaru >> 2017 >> Forester 2.0XT Touring >> Repair and Diagnosis >> Transmission >> Automatic Trans >> CVT Transaxle (Tr690) >> Transmission Case >> Assembly

Transmission Case: Assembly

  1. Install the CVTF filter.
    NOTE:
    • Use a new CVTF filter.
    • Apply CVTF to the CVTF filter.
    • Make sure that the CVTF filter does not protrude from the transmission case.
    Fig 1: Locating Transmission Case CVTF Filter
    G10268172Courtesy of SUBARU OF AMERICA, INC.
  2. Using the ST, install the oil seal.

    ST 18657AA000 INSTALLER 

    Fig 2: Locating Transmission Case Oil Seal
    G06654632Courtesy of SUBARU OF AMERICA, INC.
  3. Using ST1 and ST2, install the ball bearing on the reduction gear side.
    NOTE: Use a new ball bearing.

    ST1 398177700 INSTALLER 

    ST2 499755602 PRESS SNAP RING 

    Fig 3: Installing Ball Bearing Onto Transmission Case Reduction Gear Side Using Special Tools
    G06654639Courtesy of SUBARU OF AMERICA, INC.
  4. Using ST1 and ST2, install the roller bearing on primary pulley side.
    NOTE:
    • Use a new roller bearing.
    • Make adjustment so that the press gets in contact with the center of ST2.

    ST1 398177700 INSTALLER 

    ST2 20299AG010 BASE 

    Fig 4: Installing Roller Bearing Onto Primary Pulley Side Using Special Tools
    G06654640Courtesy of SUBARU OF AMERICA, INC.
  5. Install the snap ring on primary pulley side.
    NOTE: Use new snap rings.
    Fig 5: Identifying Transmission Case Primary Pulley Side Snap Ring
    G06654634Courtesy of SUBARU OF AMERICA, INC.
  6. Using ST1 and ST2, install the roller bearing on secondary pulley side.
    NOTE:
    • Use a new roller bearing.
    • Make adjustment so that the press gets in contact with the center of ST2.

    ST1 398177700 INSTALLER 

    ST2 499755602 PRESS SNAP RING 

    Fig 6: Installing Roller Bearing Onto Secondary Pulley Side Using Special Tools
    G06654642Courtesy of SUBARU OF AMERICA, INC.
  7. Install the snap ring on secondary pulley side.
    NOTE: Use new snap rings.
    Fig 7: Identifying Transmission Case Secondary Pulley Side Snap Ring
    G06654636Courtesy of SUBARU OF AMERICA, INC.
  8. Install all plugs.
    NOTE: Use new gaskets and O-rings.

    Tightening torque: 

    T1: 13 N.m (1.3 kgf-m, 9.6 ft-lb)

    T2: 25 N.m (2.5 kgf-m, 18.4 ft-lb)

    T3: 35 N.m (3.5 kgf-m, 25.8 ft-lb)

    Fig 8: Identifying Transmission Case Plugs With Torque Specifications
    G06654644Courtesy of SUBARU OF AMERICA, INC.
  9. Install the lubrication pipe and O-ring.
    NOTE:
    • Use new O-rings.
    • Apply CVTF to the O-rings.

    Tightening torque: 

    16 N.m (1.6 kgf-m, 11.8 ft-lb)

    Fig 9: Locating Transmission Case Lubrication Pipe And O-Ring
    G06654631Courtesy of SUBARU OF AMERICA, INC.
  10. Install the CVTF inlet pipe and CVTF outlet pipe.
    NOTE: Use a new gasket.

    Tightening torque: 

    T1: 16 N.m (1.6 kgf-m, 11.8 ft-lb)

    T2: 40 N.m (4.1 kgf-m, 29.5 ft-lb)

Fig 10: Identifying CVTF Inlet And Outlet Pipes With Torque Specifications
G09482215Courtesy of SUBARU OF AMERICA, INC.