Transfer Clutch: Assembly

Using the ST, install the parking gear to transfer reduction drive gear.
ST 398177700 INSTALLER

Fig 1: Installing Parking Gear With Transfer Reduction Drive Gear Using Special Tool
Courtesy of SUBARU OF AMERICA, INC.
Install the snap ring to transfer reduction drive gear.

Fig 2: Installing Transfer Reduction Drive Gear Snap Ring
Courtesy of SUBARU OF AMERICA, INC.
Using the ST, install the transfer reduction drive gear to transfer reduction drive gear shaft.
ST 499277100 BUSHING 1-2 INSTALLER

Fig 3: Installing Transfer Reduction Drive Gear Into Drive Gear Shaft Using Special Tool
Courtesy of SUBARU OF AMERICA, INC.
Using the ST, install the ball bearing.
NOTE: Use a new ball bearing.

ST 499277100 BUSHING 1-2 INSTALLER

Fig 4: Installing Transfer Reduction Drive Gear Shaft Ball Bearing Using Special Tool
Courtesy of SUBARU OF AMERICA, INC.
Attach the transfer clutch piston to the reduction drive gear shaft.
NOTE: Apply CVTF to the transfer clutch piston lip.
Install the return spring.

Fig 5: Installing Transfer Reduction Drive Gear Return Spring
Courtesy of SUBARU OF AMERICA, INC.
Install the transfer clutch piston seal.
Using the ST, install the snap ring.
ST 18762AA000 or 18762AA001 COMPRESSOR SPECIAL TOOL

Fig 6: Installing Transfer Clutch Piston Seal Snap Ring Using Special Tool
Courtesy of SUBARU OF AMERICA, INC.
Install the pressure plate, driven plate, drive plate and snap ring.

Fig 7: Identifying Transfer Clutch Piston Seal Snap Ring
Courtesy of SUBARU OF AMERICA, INC.
Before measuring clearance "A", place same thickness shims on both sides to prevent the pressure plate from tilting.

When clearance "A" exceeds the limit for use, replace the drive plate and driven plate as a set, and select and adjust the pressure plate within the initial specified value.

Initial standard:

0.7 - 1.1 mm (0.028 - 0.043 in)

Limit thickness:

1.6 mm (0.063 in)

Fig 8: Identifying Placing Shims Onto Pressure Plate

Courtesy of SUBARU OF AMERICA, INC.

Pressure plate
Part No.	Thickness mm (in)
31593AA151	3.3 (0.130)
31593AA161	3.7 (0.146)

Check the clearance between the snap ring and pressure plate. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Transfer Clutch>INSPECTION .