Section 3 (Engine Cooling System (H4DO)): Radiator: Installation

WARNING: This page is about a different variant/trim than selected.

Attach the radiator lower cushion to the radiator lower bracket.

Fig 1: Locating Radiator Lower Cushion
Courtesy of SUBARU OF AMERICA, INC.
Install the radiator to vehicle.
NOTE: Make pins on the lower side of radiator be fitted into the radiator lower cushions.
Remove the ropes or other means used to secure the condenser to the vehicle.

Fig 2: Locating Ropes Securing Condenser
Courtesy of SUBARU OF AMERICA, INC.
Install the bolts at the top of the condenser.
Tightening torque:

7.5 N.m (0.8 kgf-m, 5.5 ft-lb)

Fig 3: Locating Bolts At Top Of Condenser
Courtesy of SUBARU OF AMERICA, INC.
Install the radiator upper brackets.
Tightening torque:

12 N.m (1.2 kgf-m, 8.9 ft-lb)

Fig 4: Locating Radiator Upper Brackets Bolts
Courtesy of SUBARU OF AMERICA, INC.
Connect the radiator inlet hose to the water pipe assembly.

Fig 5: Locating Radiator Inlet Hose Clamp
Courtesy of SUBARU OF AMERICA, INC.
Connect the connector (A) to the main fan motor assembly and the connector (B) to the sub fan motor assembly.

Fig 6: Disconnecting Connector From Main Fan Motor Assembly
Courtesy of SUBARU OF AMERICA, INC.

Fig 7: Disconnecting Connector From Sub Fan Motor Assembly
Courtesy of SUBARU OF AMERICA, INC.
Lift up the vehicle.
Connect the radiator outlet hose to thermostat cover.

Fig 8: Locating Radiator Outlet Hose Clamp
Courtesy of SUBARU OF AMERICA, INC.
Temporarily tighten the bolts a the bottom of the condenser.

Fig 9: Locating Bolts At Bottom Of Condenser
Courtesy of SUBARU OF AMERICA, INC.
Install the under cover. Ref. to EXTERIOR/INTERIOR TRIM>Front Under Cover>INSTALLATION .
Lower the vehicle.
Tighten the bolts at the bottom of the condenser using the ST.
ST 73099SG000 SPECIAL TOOL CONDENSER

Tightening torque:

Calculation formula

T = L/(100 mm (3.94 in) +L) x 7.5 N.m (0.8 kgf-m, 5.5 ft-lb)

T: Tightening torque

L: Effective length of torque wrench

NOTE: If the effective length of the torque wrench used is unknown, consult the manufacturer of the torque wrench.

Fig 10: Measuring Torque Wrench Length
Courtesy of SUBARU OF AMERICA, INC.

Fig 11: Tightening Bolts At Bottom Of Condenser Using ST
Courtesy of SUBARU OF AMERICA, INC.
Install the clips to the grille bracket and front bumper and install the grille bracket.

Fig 12: Locating Grille Bracket Clips
Courtesy of SUBARU OF AMERICA, INC.
Install the reservoir tank. Ref. to COOLING(H4DO)>Reservoir Tank>INSTALLATION .
Install the air intake duct. Ref. to INTAKE (INDUCTION) (H4DO)>Air Intake Duct>INSTALLATION .
Install the V-belt cover.
Tightening torque:

7 N.m (0.7 kgf-m, 5.2 ft-lb)

Fig 13: Locating V-Belt Cover Bolt
Courtesy of SUBARU OF AMERICA, INC.
Connect the ground terminal to battery sensor. Ref. to NOTE>NOTE>BATTERY .
Fill engine coolant. Ref. to COOLING(H4DO)>Engine Coolant>REPLACEMENT>FILLING OF ENGINE COOLANT .