Non-Turbo Model

WARNING: This page is about a different variant/trim than selected.

Remove the cover from the generator.

Fig 1: Locating Generator Cover (Non-Turbo Model)
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Remove the terminal B from the generator.

Fig 2: Locating Generator Terminal B
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Remove the rear cover from the generator.

Fig 3: Locating Generator Rear Cover
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Remove the brush assembly from the generator.
NOTE: To prevent damage to the slip ring, set a socket wrench, etc. with an appropriate size between the brush and the slip ring.

Fig 4: Locating Generator Brush Assembly Bolts
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Remove the IC regulator from the generator.

Fig 5: Locating Generator IC Regulator Bolts
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Remove the through bolt from the generator.

Fig 6: Locating Generator Through Bolts
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Insert a flat tip screwdriver or similar tool wrapped with protective tape into the gap between stator core and the front cover to disassemble.
CAUTION:
- Do not remove the bearing cover from the rear cover assembly.
- If the bearing cover has been loosen or disengaged from the rear cover assembly, replace the rear cover assembly.
Fig 7: Caution For Bearing Cover And Rear Cover Assembly Installation
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Fig 8: Inserting Flat Tip Screwdriver Into Stator Core And Front Cover Gap
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Remove the cap from the generator.

Fig 9: Locating Generator Cap
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Hold the rotor on a vise and remove the pulley.
CAUTION: When holding the rotor with a vise, place aluminum plates or wooden pieces on the vise jaws to prevent rotor from damage.

Fig 10: Removing Rotor Pulley
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Remove the rotor from the front cover.

Fig 11: Exploded View Of Rotor From Front Cover
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Use the following procedures to remove the ball bearings.

Remove the bolt, and then detach the bearing retainer.

Fig 12: Locating Bearing Retainer Bolts
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Firmly attach an appropriate tool (such as a correct size socket wrench) to the bearing inner race.

Fig 13: Installing Socket Wrench Onto Bearing Inner Race
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Use the press to push the ball bearings out from the front cover.