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Transfer Driven Gear: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Install the taper roller bearing (transfer case side) outer race.
    Fig 1: Identifying Taper Roller Bearing
    G11267847Courtesy of SUBARU OF AMERICA, INC.
  2. Apply a coat of grease to the taper roller bearing (transfer case side) of transfer driven gear and the roller rolling surface of the taper roller bearing (extension case side).

    Grease: 

    NICHIMOLY N-130 or equivalent

  3. Install the transfer driven gear and center differential as a unit.
    Fig 2: Identifying Transfer Driven Gear
    G06652310Courtesy of SUBARU OF AMERICA, INC.
  4. Select the adjusting washer. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (6MT)>Transfer Case and Extension Case Assembly>INSTALLATION .
  5. Install the selected adjusting washer and taper roller bearing (extension case side) outer race to the extension case.
  6. Install the transfer case and the extension case assembly. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (6MT)>Transfer Case and Extension Case Assembly>INSTALLATION .
  7. Install the back-up light switch and the neutral position switch. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (6MT)>Switches and Harness>INSTALLATION .
  8. Install the manual transmission assembly to the vehicle. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (6MT)>Manual Transmission Assembly>INSTALLATION .
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