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Home >> Subaru >> 2017 >> Forester 2.0XT Touring >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Intake System (Induction) And Turbocharger (H4DOTC) >> Intake Duct >> Installation >> Intake Duct No. 2

Intake Duct No. 2

  1. Set the air by-pass valve to the intake duct No. 1, and install the intake duct No. 2 to the intake manifold.
    Fig 1: Locating Air By-Pass Valve To Intake Duct No. 1
    G09480081Courtesy of SUBARU OF AMERICA, INC.
  2. Install the bolts which secure the intake duct No. 2 to the turbocharger.
    NOTE:
    • Use new O-rings.
    • Be careful not to pinch the O-ring.
    • Check that the air by-pass valve is firmly inserted into the intake duct No. 1.

    Tightening torque: 

    16 N.m (1.6 kgf-m, 1.8 ft-lb)

    Fig 2: Locating Intake Duct No. 2 To Turbocharger With Bolts
    G11266618Courtesy of SUBARU OF AMERICA, INC.
  3. Lift up the vehicle.
  4. Engage the clip which secures the air by-pass valve to the intake duct No. 1.
    Fig 3: Locating Air By-Pass Valve To Intake Duct No. 1 With Clip
    G11266617Courtesy of SUBARU OF AMERICA, INC.
  5. Connect the vacuum hose (A) to the intake duct No. 1, and connect the vacuum hose (B) to the air by-pass valve.
    Fig 4: Connecting Vacuum Hose To Air By-Pass Valve
    G11266616Courtesy of SUBARU OF AMERICA, INC.
  6. Connect the PCV pipe assembly to the intake duct No. 1.
    NOTE: Make sure that the blow-by diagnosis connector is connected securely.
    Fig 5: Locating Blow-By Diagnosis Connector
    G11266610Courtesy of SUBARU OF AMERICA, INC.
  7. Install the under cover. Ref. to EXTERIOR/INTERIOR TRIM>Front Under Cover>INSTALLATION .
  8. Lower the vehicle.
  9. Install the radiator sub fan and fan motor assembly. Ref. to COOLING(H4DOTC)>Radiator Sub Fan and Fan Motor>INSTALLATION .
  10. Install the intercooler. Ref. to INTAKE (INDUCTION) (H4DOTC)>Intercooler>INSTALLATION .
  11. Install the air intake duct (rear). Ref. to INTAKE (INDUCTION) (H4DOTC)>Air Intake Duct>INSTALLATION .
  12. Connect the battery ground terminal. Ref. to NOTE>NOTE>BATTERY .
  13. Install the collector cover.