Parking Brake Assembly (Rear Disc Brake): Installation
CAUTION:
Be sure the lining surface is free from brake fluid and grease.
- Apply brake grease to the following locations.
Brake grease:
Molykote 44MA (Part No. 26648FJ000) or equivalent
- Six contact surfaces of the parking brake shoe rim and back plate - rear brake
- Contact surface of the parking brake shoe and the anchor pin
- Contact surface of the parking lever assembly - rear and the strut - brake
- Contact surface of the parking brake shoe and the adjuster assembly - rear brake
- Contact surface of the parking brake shoe and the strut - brake
- Contact surface of the parking lever - rear and the parking brake shoe
- Install the spring washer - rear brake and the lever to the secondary side parking brake shoe pin, and lock the retainer - rear brake securely.
- Install the cable assembly - parking brake to the lever.
- Attach the adjuster assembly - rear brake and the spring - adjuster to the parking brake shoe.NOTE: Install the adjuster assembly - rear brake with the screw section facing to the direction shown in the figure below.
- Check that the cable assembly - parking brake does not fall from the cable guide.
- Install the parking brake shoes to the back plate - rear brake with the pins - shoe hold-down and the cups - shoe hold-down.NOTE:
- Do not reversely install the pin - primary shoe hold-down (a) and the pin - secondary shoe hold-down (b).
- When installing the pin - secondary shoe hold-down (b), face the convex portion to the rear of the vehicle not to contact with the parking lever - rear.
- Install the strut - brake and the spring - strut to the parking brake shoes.NOTE: Install the spring - strut so that it comes towards the front side of the vehicle.
- Install the return springs on the primary side first, and then the secondary side.
- Install the brake disc rotor and the brake caliper assembly.NOTE: When installing the rear disc rotor, match the alignment mark (a) of the rear disc rotor and the alignment mark (b) of the bolt - hub.
- Install the brake hose bracket.
Tightening torque:
Refer to "COMPONENT" of "General Description". Ref. to BRAKE>General Description>COMPONENT .
- Adjust the parking brake. Ref. to PARKING BRAKE>Parking Brake Assembly (Rear Disc Brake)>ADJUSTMENT .
- Install the rear wheels.
Tightening torque:
120 N.m (12.24 kgf-m, 88.5 ft-lb)
- If new parking brake shoes are replaced, drive the vehicle to break-in the parking brake lining.
- Drive the vehicle at approximately 35 km/h (22 MPH) or more.
- While pressing the button of lever assembly - hand brake, pull the lever assembly - hand brake with a force of 150 N (15.3 kgf, 33.7 lbf).
- Drive the vehicle for about 200 m (0.12 mile) in this condition.
- Wait 5 to 10 minutes for the parking brake to cool down. Repeat steps (1) through (3) again.
- After breaking-in, re-adjust the parking brakes.