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Transfer Driven Gear: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Install the taper roller bearing (transfer case side) outer race.
    Fig 1: Installing Taper Roller Bearing (Transfer Case Side) Outer Race
    G10268702Courtesy of SUBARU OF AMERICA, INC.
  2. Apply a coat of grease to the taper roller bearing (transfer case side) of transfer driven gear and the roller rolling surface of the taper roller bearing (extension case side).

    Grease: 

    NICHIMOLY N-130 or equivalent 

  3. Install the transfer driven gear and center differential as a unit.
    Fig 2: Installing Transfer Driven Gear And Center Differential Unit
    G06652310Courtesy of SUBARU OF AMERICA, INC.
  4. Select the adjusting washer. <Ref. to INSTALLATION , Transfer Case and Extension Case Assembly.>
  5. Install the selected adjusting washer and taper roller bearing (extension case side) outer race to the extension case.
  6. Install the transfer case and the extension case assembly. <Ref. to INSTALLATION , Transfer Case and Extension Case Assembly.>
  7. Install the back-up light switch and the neutral position switch. <Ref. to INSTALLATION , Switches and Harness.>
  8. Install the manual transmission assembly to the vehicle. <Ref. to INSTALLATION , Manual Transmission Assembly.>
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