Shift Link Assembly: Removal

WARNING: This page is about a different variant/trim than selected.

Remove the manual transmission assembly from the vehicle. <Ref. to REMOVAL , Manual Transmission Assembly.>
Remove the back-up light switch and the neutral position switch. <Ref. to REMOVAL , Switches and Harness.>
Remove the transfer case together with the extension case assembly. <Ref. to REMOVAL , Transfer Case and Extension Case Assembly.>
Remove the extension case assembly. <Ref. to REMOVAL , Transfer Case and Extension Case Assembly.>
Remove the center differential and transfer driven gear as a unit. <Ref. to REMOVAL , Transfer Driven Gear.>
Pull out the straight pin.

Fig 1: Identifying Selector Lever COMPL And Straight Pin
Courtesy of SUBARU OF AMERICA, INC.
Use the ST to remove the straight pin, and remove the selector lever COMPL.
ST 398791700 SPRING PIN REMOVER 2

Fig 2: Removing Straight Pin
Courtesy of SUBARU OF AMERICA, INC.
Remove the selector arm No. 2.

Fig 3: Removing Selector Arm No. 2
Courtesy of SUBARU OF AMERICA, INC.
Remove the bolts and remove the shifter arm collar and neutral set spring.

Fig 4: Removing Shifter Arm Collar And Neutral Set Spring
Courtesy of SUBARU OF AMERICA, INC.
Remove the shifter arm No. 2, washers and thrust bearing.

Fig 5: Removing Shifter Arm No. 2
Courtesy of SUBARU OF AMERICA, INC.
Use the ST to remove the straight pin, and remove the shifter arm and selector arm.
ST 398791700 SPRING PIN REMOVER 2

Fig 6: Removing Straight Pin
Courtesy of SUBARU OF AMERICA, INC.
Remove the oil seal using a screwdriver wrapped with tape, etc.
NOTE: The illustration shows the oil seal of selector lever COMPL. Perform the same procedures for removing the shifter arm No. 2.

Fig 7: Removing Oil Seal Using Screwdriver
Courtesy of SUBARU OF AMERICA, INC.
Remove the needle bearing by using a tube with the diameter of 20 mm (0.79 in) or 21 mm (0.83 in) and the ST.
ST 18763AA000 COMPRESSOR SHAFT

Fig 8: Identifying Compressor Shaft (ST 18763AA000; 1 Of 2)
Courtesy of SUBARU OF AMERICA, INC.

Fig 9: Identifying Compressor Shaft (ST 18763AA000; 2 Of 2)
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Set ST1, ST2 and transfer case to a press.
NOTE:
- Set the ST2 under ST1.
- Set the transfer case so that the hole for shifter arm is positioned vertically.
ST1 498267300 CYLINDER HEAD TABLE

ST2 498267200 CYLINDER HEAD TABLE

Fig 10: Setting Transfer Case Using ST1 And ST2
Courtesy of SUBARU OF AMERICA, INC.
Remove the roller bearing by using a round bar with the diameter of 22 mm (0.87 in) or 23 mm (0.91 in).

Fig 11: Removing Roller Bearing
Courtesy of SUBARU OF AMERICA, INC.
Flip over the transfer case, and set an iron plate between transfer case and ST.
NOTE:
- Insert the iron plate which is thicker than the exposed length of the transfer case knock pin between the ST and transfer case.
- Set the iron plate so that the transfer case knock pin does not ride on the iron plate.
Remove the roller bearing by using a tube with the diameter of 22 mm (0.87 in) or 23 mm (0.91 in).

Fig 12: Removing Roller Bearing
Courtesy of SUBARU OF AMERICA, INC.
Remove the plunger and the check ball spring.

Fig 13: Removing Plunger And Check Ball Spring
Courtesy of SUBARU OF AMERICA, INC.