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Special Tool

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ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
  899524100 PULLER SET Used for removing the front differential taper roller bearing inner race.
  1. Puller
  2. Cap
  399780104 WEIGHT Used for adjusting preload on the front differential taper roller bearing.
  498077000 REMOVER
  • Used for removing the roller bearing and washer of the drive pinion shaft.
  • Used for removing the transfer driven gear taper roller bearing.
  498077600 CENTER DIFFERENTIAL BEARING REMOVER Used for removing the center differential ball bearing.
  498247001 MAGNET BASE
  • Used for measuring the backlash of differential bevel pinion gear and hypoid driven gear.
  • Used together with DIAL GAUGE (498247100).
  498247100 DIAL GAUGE
  • Used for measuring the backlash of differential bevel pinion gear and hypoid driven gear.
  • Used together with MAGNET BASE (498247001).
  18667AA020 HOLDER
  • Used for removing and installing the drive pinion shaft lock nut.
  • Used for measuring the backlash of hypoid driven gear.
  • Used for adjusting preload on the front differential taper roller bearing.
  498937000 TRANSMISSION HOLDER Used for removing and installing the main shaft lock nut.
  499277100 BUSHING 1-2 INSTALLER
  • Used for installing the drive pinion shaft washer.
  • Used for installing the front differential taper roller bearing outer race.
  499277200 INSTALLER
  • Used for installing the 3rd-4th driven gear, 5th driven gear, ball bearing and 6th driven gear onto the driven shaft.
  • Used for installing the drive pinion shaft washer.
  927640000 INSTALLER Used for installing the taper roller bearing (transfer case side) of transfer driven gear.
  18630AA010 WRENCH COMPL RETAINER
  • Used for removing and installing the differential side retainer.
  • Used for adjusting preload on the front differential taper roller bearing.
  • WRENCH COMPL RETAINER (499787000) can also be used.
  18722AA010 REMOVER Used for removing the 5th drive gear and 6th drive gear.
  499877000 RACE 4-5 INSTALLER
  • Used for installing the 4th, 5th and 6th drive gear needle bearing races and the main shaft double taper roller bearings.
  • Used together with REMOVER (899714110).
  499917500 DRIVE PINION GAUGE ASSY Used for adjusting the drive pinion shaft shim.
  499927100 HANDLE Used for backlash measurement of the hypoid driven gear and preload adjustment of the front differential taper roller bearing.
  499937100 TRANSMISSION STAND Used for disassembling and assembling the transmission.
  499987003 SOCKET WRENCH (35) Used for removing and installing the main shaft lock nut.
  499987300 SOCKET WRENCH (50) Used for removing and installing the driven shaft lock nut.
  899714110 REMOVER Used for removing and installing the parts of main shaft and driven shaft.
  899864100 REMOVER
  • Used for removing the parts of the main shaft.
  • Used for removing the transfer driven gear taper roller bearing (transfer case side) and for installing it (extension case side).
  • Used for removing the transfer drive gear ball bearing.
  • Used for installing the transfer case roller bearing.
  18680AA020 HOLDER
  • Used for removing and installing the drive pinion shaft lock nut.
  • Used for removing and installing the driven shaft lock nut.
  899904100 STRAIGHT PIN REMOVER Used for removing and installing the straight pin.
  398497701 ADAPTER
  • Used for installing the front differential taper roller bearing.
  • Used together with BUSHING 1-2 INSTALLER (499277100).
  498057300 INSTALLER Used for installing the extension case oil seal.
  498255400 PLATE Used for measuring the hypoid driven gear backlash.
  41099AC000 ENGINE SUPPORT ASSY Used for removing and installing transmission.
  398527700 PULLER ASSY
  • Used for removing the extension case oil seal.
  • Used for removing the front differential taper roller bearing outer race.
  • Used for removing the front differential side retainer oil seal.
  398643600 GAUGE Used for adjusting the extension end play.
  398177700 INSTALLER
  • Used for installing the transfer drive gear ball bearing.
  • Used for installing the 4th drive gear needle bearing race.
  498175500 INSTALLER Used for installing the taper roller bearing of transfer driven gear (extension case side).
  28399SA010 OIL SEAL PROTECTOR Used for protecting the oil seal from damage when inserting the front drive shaft.
  18675AA000 DIFFERENTIAL SIDE OIL SEAL INSTALLER Used for installing the front differential side retainer oil seal.
  398791700 SPRING PIN REMOVER 2 Used for removing and installing the straight pin.
  18662AA010 SOCKET (27)
  • Used for removing and installing the drive pinion shaft lock nut.
  • Used for measuring the starting torque of the drive pinion shaft.
  899754112 PRESS
  • Used for removing driven shaft parts.
  • Used to install the main shaft ball bearing.
  18631AA000 HANDLE Used for installing transfer case assembly and extension case assembly.
  18762AA001 COMPRESSOR SPECIAL TOOL
  • Used for removing the 1st driven gear.
  • COMPRESSOR SPECIAL TOOL (18762AA000) can also be used.
  18654AA000 INSTALLER Used for installing the 2nd driven gear bushing.
  18657AA000 INSTALLER Used for installing the transfer case oil seal.
  498267200 CYLINDER HEAD TABLE Used for removing and installing the roller bearing of the transfer case.
  498267300 CYLINDER HEAD TABLE Used for removing and installing the roller bearing of the transfer case.
  18763AA000 COMPRESSOR SHAFT Used for removing and installing the needle bearing of the transfer case.
  498277200 STOPPER SET
  • Used for installing the needle bearing of the transfer case.
  • Use only the spacer.
Fig 1: ST-899524100
G05002464Courtesy of SUBARU OF AMERICA, INC.
Fig 2: ST-399780104
G05002914Courtesy of SUBARU OF AMERICA, INC.
Fig 3: ST-498077000
G05002433Courtesy of SUBARU OF AMERICA, INC.
Fig 4: ST-498077600
G05002454Courtesy of SUBARU OF AMERICA, INC.
Fig 5: ST-498247001
G05002441Courtesy of SUBARU OF AMERICA, INC.
Fig 6: ST-498247100
G05002442Courtesy of SUBARU OF AMERICA, INC.
Fig 7: ST18667AA020
G07914986Courtesy of SUBARU OF AMERICA, INC.
Fig 8: ST-498937000
G05002921Courtesy of SUBARU OF AMERICA, INC.
Fig 9: ST-499277100
G05002922Courtesy of SUBARU OF AMERICA, INC.
Fig 10: ST-499277200
G05002923Courtesy of SUBARU OF AMERICA, INC.
Fig 11: ST-927640000
G08541036Courtesy of SUBARU OF AMERICA, INC.
Fig 12: ST18630AA010
G05002925Courtesy of SUBARU OF AMERICA, INC.
Fig 13: ST18722AA010
G05003202Courtesy of SUBARU OF AMERICA, INC.
Fig 14: ST-499877000
G05002928Courtesy of SUBARU OF AMERICA, INC.
Fig 15: ST-49917500
G10268583Courtesy of SUBARU OF AMERICA, INC.
Fig 16: ST-499927100
G05002930Courtesy of SUBARU OF AMERICA, INC.
Fig 17: ST-499937100
G05002931Courtesy of SUBARU OF AMERICA, INC.
Fig 18: ST-499987003
G05002932Courtesy of SUBARU OF AMERICA, INC.
Fig 19: ST-499987300
G07914998Courtesy of SUBARU OF AMERICA, INC.
Fig 20: ST-899714100
G10268588Courtesy of SUBARU OF AMERICA, INC.
Fig 21: ST-899864100
G05002935Courtesy of SUBARU OF AMERICA, INC.
Fig 22: ST18680AA020
G06652232Courtesy of SUBARU OF AMERICA, INC.
Fig 23: ST-899904100
G05002937Courtesy of SUBARU OF AMERICA, INC.
Fig 24: ST-398497701
G05002462Courtesy of SUBARU OF AMERICA, INC.
Fig 25: ST-498057300
G05002432Courtesy of SUBARU OF AMERICA, INC.
Fig 26: ST-498255400
G05002439Courtesy of SUBARU OF AMERICA, INC.
Fig 27: ST41099AC000
G05002430Courtesy of SUBARU OF AMERICA, INC.
Fig 28: ST-398527700
G05002431Courtesy of SUBARU OF AMERICA, INC.
Fig 29: ST-398643600
G05002448Courtesy of SUBARU OF AMERICA, INC.
Fig 30: ST-398177700
G05002948Courtesy of SUBARU OF AMERICA, INC.
Fig 31: ST-498175500
G05342994Courtesy of SUBARU OF AMERICA, INC.
Fig 32: ST28399SA010
G05002461Courtesy of SUBARU OF AMERICA, INC.
Fig 33: ST18675AA000
G05002460Courtesy of SUBARU OF AMERICA, INC.
Fig 34: ST-398791700
G05003164Courtesy of SUBARU OF AMERICA, INC.
Fig 35: ST18662AA010
G06652243Courtesy of SUBARU OF AMERICA, INC.
Fig 36: ST-899754112
G06652244Courtesy of SUBARU OF AMERICA, INC.
Fig 37: ST18631AA000
G05003194Courtesy of SUBARU OF AMERICA, INC.
Fig 38: ST18762AA001
G09487703Courtesy of SUBARU OF AMERICA, INC.
Fig 39: ST18654AA000
G05003214Courtesy of SUBARU OF AMERICA, INC.
Fig 40: ST18657AA000
G05003191Courtesy of SUBARU OF AMERICA, INC.
Fig 41: ST-498267200
G07915021Courtesy of SUBARU OF AMERICA, INC.
Fig 42: ST-498267300
G07915022Courtesy of SUBARU OF AMERICA, INC.
Fig 43: ST18763AA000
G05022166Courtesy of SUBARU OF AMERICA, INC.
Fig 44: ST-498277200
G04997553Courtesy of SUBARU OF AMERICA, INC.
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