Reverse Idler Gear Assembly: Assembly

WARNING: This page is about a different variant/trim than selected.

Attach the reverse idler sub gear and spring.
NOTE:
- Point the stamp (marking A) towards the outside, and install the reverse idler sub gear.
  
  Fig 1: Attaching Reverse Idler Sub Gear And Spring
  Courtesy of SUBARU OF AMERICA, INC.
- While paying attention to the direction of the reverse idler sub gear attachment hole, attach the spring and reverse idler sub gear.
  
  Fig 2: Identifying Reverse Idler Sub Gear Attachment Hole
  Courtesy of SUBARU OF AMERICA, INC.
Install the friction plate and snap ring.
NOTE: Confirm that the friction plate is installed in the proper direction.

Fig 3: Installing Friction Plate And Snap Ring
Courtesy of SUBARU OF AMERICA, INC.
Apply adequate transmission gear oil to the shaft, needle bearing and reverse drive gear inner surface.
Install the knock pin.

Fig 4: Installing Knock Pin
Courtesy of SUBARU OF AMERICA, INC.
Install the counter high & low washer and needle bearing.
NOTE: Point the groove towards the reverse idler gear, and attach the washer.

Fig 5: Installing Counter High & Low Washer And Needle Bearing
Courtesy of SUBARU OF AMERICA, INC.
Install the reverse idler gear No. 2.

Fig 6: Installing Reverse Idler Gear No. 2
Courtesy of SUBARU OF AMERICA, INC.
Attach the shifting insert to the appropriate location of the reverse sleeve.
NOTE:
- The location angle of each shifting insert is 120°.
- Refer to the following figure to install the shifting insert.
Fig 7: Attaching Shifting Insert To Appropriate Location Of Reverse Sleeve
Courtesy of SUBARU OF AMERICA, INC.
Install the reverse coupling sleeve to the reverse idler gear No. 2.
NOTE: Confirm that the reverse coupling sleeve is installed in the proper direction.

Fig 8: Installing Reverse Coupling Sleeve To Reverse Idler Gear No. 2
Courtesy of SUBARU OF AMERICA, INC.
Apply adequate transmission gear oil to the collar, needle bearing and reverse drive gear inner surface.
Install the reverse outer baulk ring, reverse synchro cone and reverse inner baulk ring.

Fig 9: Installing Reverse Outer Baulk Ring, Reverse Synchro Cone And Reverse Inner Baulk Ring
Courtesy of SUBARU OF AMERICA, INC.
Install the collar and needle bearing, then the knock pin.

Fig 10: Installing Collar And Needle Bearing
Courtesy of SUBARU OF AMERICA, INC.
Match the protrusion of the reverse synchro cone to the hole on the reverse idler gear, and install the reverse idler gear.

Fig 11: Installing Reverse Idler Gear
Courtesy of SUBARU OF AMERICA, INC.
Point the groove towards the reverse idler gear, and attach the counter high & low washer and the washer.
Using the ST, install the snap ring.
ST 18672AA000 GUIDE CLIP

Fig 12: Installing Snap Ring
Courtesy of SUBARU OF AMERICA, INC.
Inspect and adjust the clearance between the snap ring and the washer. <Ref. to INSPECTION , Reverse Idler Gear Assembly.>
Install a new straight pin.