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Intake Manifold Vacuum: Inspection

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  1. Warm up the engine.
  2. Remove the collector cover.
    NOTE: Follow the steps below when removing the collector cover.
    1. Pull up the two points at the rear (A).
    2. Pull up the two points at the front (B) while moving them forward.
      Fig 1: Removing Collector Cover
      G06651504Courtesy of SUBARU OF AMERICA, INC.
  3. Disconnect the brake booster vacuum hose from the intake manifold, and attach the vacuum gauge.
    Fig 2: Identifying Brake Booster Vacuum Hose
    G08581191Courtesy of SUBARU OF AMERICA, INC.
  4. Keep the engine at idle speed and read the vacuum gauge indication.
    NOTE: Condition of engine inside can be diagnosed by observing the behavior of the vacuum gauge needle as described in table below.

    Intake manifold vacuum (at idling, A/C OFF): 

    Standard 

    Less than -60.0 kPa (-450 mmHg, -17.72 inHg) 

  5. After inspection, install the related parts in the reverse order of removal.
    Diagnosis of engine condition by measurement of intake manifold vacuum
    Vacuum gauge indication Possible engine condition
    1. Needle is steady but lower than standard value. This tendency becomes more evident as engine temperature rises. Leakage around intake manifold gasket, disconnection or damage of vacuum hose
    2. Needle intermittently drops to position lower than standard value. Leakage around cylinder
    3. Needle drops suddenly and intermittently from standard value. Sticky valve
    4. When engine speed is gradually increased, needle begins to vibrate rapidly at certain speed, and then vibration increases as engine speed increases. Weak or broken valve springs
    5. Needle vibrates above and below standard value in narrow range. Defective ignition system