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Selection Of Driven Plate No. 3

WARNING: This page is about a different variant/trim than selected.
  1. Install the drive plate and driven plate to the center differential carrier.
  2. Measure the depth "A" from the mating surface of the extension case to the transfer clutch piston.
    Fig 1: Measuring Depth From Mating Surface Of Extension Case To Transfer Clutch Piston
    G05022302Courtesy of SUBARU OF AMERICA, INC.
  3. Using the ST, measure the height "B" from the AT main case mating surface to the end of ST.

    ST 398744300 PISTON GUIDE

    Fig 2: Measuring Height From AT Main Case Mating Surface To End Of ST
    G05022303Courtesy of SUBARU OF AMERICA, INC.
  4. Calculation formula:

    When clearances are 0.2 mm (0.008 in):

    T (mm) = A - (B - 50) + 0.08

    [T (in) = A - (B - 1.97) + 0.0031]

    When clearances are 0.6 mm (0.024 in):

    T (mm) = A - (B - 50) - 0.32

    [T (in) = A - (B - 1.97) - 0.0126]

    T: Thickness of driven plate No. 3

    A: Depth from mating surface of the extension case to the transfer clutch piston.

    B: Height from AT main case mating surface to end of ST

    50 mm (1.97 in): Thickness of ST

    Specification: 

    0.2 - 0.6 mm (0.008 - 0.024 in) 

    NOTE: Calculation formula for "T" above is applied when measuring with the ST (398744300 PISTON GUIDE). When not using the ST,

    When clearances are 0.2 mm (0.008 in):

    T (mm) = A - (B - α - 0.28) - 0.2

    [T (in) = A - (B - α - 0.011) - 0.008]

    When clearances are 0.6 mm (0.024 in):

    T (mm) = A - (B - α - 0.28) - 0.6

    [T (in) = A - (B - α - 0.011) - 0.024] is applied.

    T: Thickness of driven plate No. 3

    A: Depth from mating surface of the extension case to the transfer clutch piston.

    B: Height from the AT main case mating surface to the contact face of the tool that was used as the substitute of the ST.

    α: Thickness of tool used when measuring "B" 0.28 (0.011): Gasket thickness (Unit mm (in))

    If it is out of specification, select the driven plate No. 3 to adjust within the specification.

  5. Select the driven plate No. 3 so that the clearance is within the specified range.
    Driven plate No. 3
    Part No. Thickness mm (in)
    31589AA041 or 31589AA150 1.6 (0.063)
    31589AA050 or 31589AA160 2.0 (0.079)
    31589AA060 or 31589AA170 2.4 (0.094)
    31589AA070 or 31589AA180 2.8 (0.110)