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Oil Pan and Strainer: Installation

WARNING: This page is about a different car, the 2013 Subaru Forester. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:

Before installing the oil pan, clean the mating surface of oil pan and cylinder block.

  1. Make sure that the seals (A) are installed securely on the baffle plate in a direction as shown in the figure below.
    NOTE:

    Use a new seal.

    Fig 1: Identifying Baffle Plate Seals
    G04997904Courtesy of SUBARU OF AMERICA, INC.
  2. Install the baffle plate.

    Tightening torque: 

    6.4 N.m (0.7 kgf-m, 4.7 ft-lb) 

  3. Install the oil strainer to cylinder block.
    NOTE:

    Use new O-rings.

    Tightening torque: 

    10 N.m (1.0 kgf-m, 7.4 ft-lb) 

  4. Tighten the oil strainer stay together with the baffle plate.

    Tightening torque: 

    6.4 N.m (0.7 kgf-m, 4.7 ft-lb) 

  5. Apply liquid gasket to the mating surfaces of oil pan, and install the oil pan.
    NOTE:
    • Use a new gasket.
    • Install within 5 min. after applying liquid gasket.

    Liquid gasket: 

    THREE BOND 1217G (Part No. K0877Y0100) or equivalent 

    Fig 2: Identifying Liquid Gasket Applying Areas On Mating Surfaces Of Oil Pan
    G08571251Courtesy of SUBARU OF AMERICA, INC.
  6. Tighten the bolts which install oil pan to cylinder block.

    Tightening torque: 

    T1: 5 N.m (0.5 kgf-m, 3.7 ft-lb) 

    T2: 6.4 N.m (0.7 kgf-m, 4.7 ft-lb) 

    T3: 10 N.m (1.0 kgf-m, 7.4 ft-lb) 

    Fig 3: Identifying Oil Pan, Oil Strainer, Baffle Plate And Cylinder Block
    G08571252Courtesy of SUBARU OF AMERICA, INC.
  7. Lower the engine onto front crossmember.
  8. Install the nuts which hold the engine mounting to the front crossmember.
    NOTE:

    Make sure that the engine mounting nuts (A) and locator (B) are securely installed.

    Tightening torque: 

    45 N.m (4.6 kgf-m, 33.2 ft-lb) 

    Fig 4: Identifying Engine Mounting Nuts And Locator
    G05955136Courtesy of SUBARU OF AMERICA, INC.
  9. Install the front exhaust pipe. < Refer to INSTALLATION , Front Exhaust Pipe. >
  10. Install the under cover. < Refer to INSTALLATION , Front Under Cover. >
  11. Lower the vehicle.
    CAUTION:

    When lowering the vehicle, lower the lift up device and wire ropes at the same time.

  12. Remove the lifting device and wire ropes.
    Fig 5: Supporting Engine Using Lifting Device And Wire Ropes
    G04997613Courtesy of SUBARU OF AMERICA, INC.
  13. Install the pitching stopper.

    Tightening torque: 

    T1: 50 N.m (5.1 kgf-m, 36.9 ft-lb) 

    T2: 58 N.m (5.9 kgf-m, 42.8 ft-lb) 

    Fig 6: Identifying Pitching Stopper Mounting Bolts
    G08571255Courtesy of SUBARU OF AMERICA, INC.
  14. Install the radiator upper brackets.

    Tightening torque: 

    12 N.m (1.2 kgf-m, 8.9 ft-lb) 

    Fig 7: Identifying Radiator Upper Brackets Mounting Bolts
    G05955395Courtesy of SUBARU OF AMERICA, INC.
  15. Install the intercooler. < Refer to INSTALLATION , Intercooler. >
  16. Install the air intake boot.

    Tightening torque: 

    2.5 N.m (0.3 kgf-m, 1.8 ft-lb) 

    Fig 8: Identifying Air Intake Boot Clamp
    G05661139Courtesy of SUBARU OF AMERICA, INC.
  17. Install the air intake duct (rear). < Refer to INSTALLATION , Air Intake Duct. >
  18. Connect the battery ground terminal.
    Fig 9: Connecting Ground Cable From Battery
    G06336085Courtesy of SUBARU OF AMERICA, INC.
  19. Install the collector cover.
  20. Refill the engine oil. < Refer to REPLACEMENT , Engine Oil. >