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Fuel Delivery and Evaporation Lines: Removal

WARNING: This page is about a different car, the 2013 Subaru Forester. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Fuel Delivery And Evaporation Lines
G08562783Courtesy of SUBARU OF AMERICA, INC.
WARNING: Place "NO OPEN FLAMES" signs near the working area.
CAUTION: Be careful not to spill fuel.
  1. Release the fuel pressure. < Refer to RELEASING OF FUEL PRESSURE , PROCEDURE, Fuel. >
  2. Open the fuel filler lid and remove the fuel filler cap.
  3. Remove the floor mat. < Refer to REMOVAL , Floor Mat. >
  4. In the engine compartment, disconnect the fuel delivery hoses and evaporation hose.
    CAUTION:
    • Be careful not to spill fuel.
    • Catch the fuel from hoses using a container or cloth.
    1. Set the ST to the fuel pipe.

      ST 42099AE000 QUICK CONNECTOR RELEASE

    2. Disconnect the quick connector of the fuel delivery hose by pushing the ST in the direction of the arrow.
    3. Remove the clip and disconnect the evaporation hose from the fuel pipe.
      Fig 2: Disconnecting Quick Connector Of Fuel Delivery Hose Using ST
      G08562784Courtesy of SUBARU OF AMERICA, INC.
  5. Remove the canister. < Refer to REMOVAL , Canister. >
  6. Remove the fuel tank. < Refer to REMOVAL , Fuel Tank. >
  7. Remove the fuel pipe assembly from vehicle.
  8. Disconnect the quick connector, and disconnect the fuel delivery tube and jet pump tube from the fuel tank.
    • When using ST
    1. Attach ST to the pipe and push ST in the direction of arrow mark to disconnect the quick connector.

      ST 42099AE000 QUICK CONNECTOR RELEASE

      CAUTION:
      • Be careful not to spill fuel.
      • Catch the fuel from hoses using a container or cloth.
      • To disconnect the connector, hold (C) shown in the figure and pull in axial direction.
      • If the connector and pipe are sticking to each other, push and pull the connector with ST pushed, and then pull the connector after it starts moving freely.
      • When disconnecting the connector, do not bend or twist the tube forcibly. If the tube is bent, replace with a new part.
      NOTE: Clean the pipe and quick connector, if they are covered with dust.
      Fig 3: Disconnecting Quick Connector
      G08562785Courtesy of SUBARU OF AMERICA, INC.
    2. To prevent from damaging or entering foreign matter, wrap the pipes and quick connectors with plastic bag etc.
      CAUTION: When reusing the retainer, do not disconnect the retainer from the connector.
      Fig 4: Identifying Pipes And Quick Connectors End Enclosed In Plastic Bag
      G08562786Courtesy of SUBARU OF AMERICA, INC.
    • When not using ST
    1. Push the retainer in the direction of the arrow, disconnect the quick connector from pipe.
      CAUTION:
      • Be careful not to spill fuel.
      • Catch the fuel from hoses using a container or cloth.
      • To disconnect the connector, hold (D) shown in the figure and pull in axial direction.
      • If the connector and pipe are sticking to each other, push and pull the connector with the retainer pushed in the direction of the arrow, and then pull the connector after it starts moving freely.
      • When disconnecting the connector, do not bend or twist the tube forcibly. If the tube is bent, replace with a new part.
      NOTE: Clean the pipe and quick connector, if they are covered with dust.
      Fig 5: Disconnecting Quick Connector
      G08562787Courtesy of SUBARU OF AMERICA, INC.
    2. To prevent from damaging or entering foreign matter, wrap the pipes and quick connectors with plastic bag etc.
      CAUTION: When reusing the retainer, do not disconnect the retainer from the pipe.
      Fig 6: Identifying Pipes And Quick Connectors End Enclosed In Plastic Bag
      G08562788Courtesy of SUBARU OF AMERICA, INC.
  9. Remove the evaporation pipe.
    1. Remove the rear mud guard RH. < Refer to REMOVAL , Mud Guard. >
    2. Disconnect the evaporation hose.
      Fig 7: Locating Evaporation Hose Clamp
      G08562789Courtesy of SUBARU OF AMERICA, INC.
    3. Remove the right side rear quarter trim. < Refer to REMOVAL , Rear Quarter Trim. >
    4. Remove the evaporation pipe protector.
      Fig 8: Locating Evaporation Pipe Protector Mounting Nuts
      G08562790Courtesy of SUBARU OF AMERICA, INC.
    5. Remove the evaporation pipe from vehicle.
      Fig 9: Locating Evaporation Pipe Clamp Nut
      G08562791Courtesy of SUBARU OF AMERICA, INC.
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