Intake Induction And Turbocharger (H4DOTC): Intercooler: Removal

1. Remove the collector cover.
2. Remove the clamp (A) which holds the intake duct to the intercooler, and remove bolts which secure the intercooler to the intercooler stay LH.
   Fig 1: Locating Intercooler Holding Bolt

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3. Loosen the clamp (A) securing the intake duct to the intercooler, and remove the bolt securing the intercooler to the intercooler stay RH to remove the intercooler.
   Fig 2: Identifying Intake Duct Clamp

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4. Remove the brake booster vacuum hose from the clip (A), and remove the intercooler stay RH and intercooler stay LH.
   Fig 3: Locating Intercooler Stay RH And Intercooler Stay LH

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5. Remove the V-belts. Refer to V-BELT .
6. Remove the generator. Refer to GENERATOR .
7. Remove the power steering pump.
   1. Remove the suction hose from intake duct.
      Fig 4: Locating Suction Hose Clamp

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   2. Disconnect the connector (A) from power steering pump, and remove the power steering pump together with the power steering pump bracket from engine and stopper rod.
      Fig 5: Locating Power Steering Pump Mounting Bolts

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   3. Mount the power steering pump together with the power steering pump bracket on RH side wheel apron.
8. Remove the radiator sub fan motor assembly. Refer to RADIATOR SUB FAN AND FAN MOTOR .
9. Remove the engine coolant hose from the clip (A).
10. Remove the bolts which secure the intake duct to the turbocharger, and remove the air by-pass valve from the intake duct.
    Fig 6: Locating Intake Duct Mounting Bolts

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11. Remove the intake duct from intake manifold.

Fig 7: Locating Intake Duct Mounting

Courtesy of SUBARU OF AMERICA, INC.