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Home >> Subaru >> 2010 >> Outback Limited >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel Injection System - Fuel Injection (Fuel Systems) (H4SO - 2.5L SOHC) >> Fuel Tank >> Removal

Fuel Tank: Removal

WARNING: Place "NO OPEN FLAMES" signs near the working area.
CAUTION: Be careful not to spill fuel.
  1. Release the fuel pressure. Ref. to RELEASING OF FUEL PRESSURE , PROCEDURE, Fuel.
  2. Drain fuel. Ref. to DRAINING FUEL (WITH SUBARU SELECT MONITOR) , PROCEDURE, Fuel.
  3. Disconnect the ground cable from battery.
    Fig 1: Disconnecting Ground Cable From Battery
    G06648487Courtesy of SUBARU OF AMERICA, INC.
  4. Remove the rear seat cushion. Ref. to REMOVAL , Rear Seat.
  5. Remove the clips (A) and seat cushion hooks (B), and turn over the floor mat (C).
    Fig 2: Identifying Clips, Seat Cushion Hooks, And Floor Mat
    G06648364Courtesy of SUBARU OF AMERICA, INC.
  6. Remove the service hole cover of fuel pump.
    1. Disconnect the fuel cord connector (A), and remove the clip (B).
    2. Remove the screw (C).
    3. Push the grommet (D) down and remove the service hole cover.
      Fig 3: Identifying Fuel Cord Connector, Clip And Grommet
      G06648365Courtesy of SUBARU OF AMERICA, INC.
  7. Remove the service hole cover of fuel sub level sensor.
    Fig 4: Locating Service Hole Cover Of Fuel Sub Level Sensor
    G06648366Courtesy of SUBARU OF AMERICA, INC.
  8. Disconnect the quick connector on the fuel delivery tube (A). Ref. to FUEL DELIVERY AND EVAPORATION LINES .
    Fig 5: Identifying Fuel Delivery Tube
    G06648367Courtesy of SUBARU OF AMERICA, INC.
  9. Remove the rear wheels.
  10. Lift up the vehicle.
  11. Remove the rear ABS wheel speed sensor from the rear housing.
    Fig 6: Locating Rear ABS Wheel Speed Sensor Bolt
    G06648368Courtesy of SUBARU OF AMERICA, INC.
  12. Remove the rear ABS wheel speed sensor harness bracket from the upper arm.
    Fig 7: Locating Rear ABS Wheel Speed Sensor Harness Bracket Bolts
    G06648369Courtesy of SUBARU OF AMERICA, INC.
  13. Remove the rear brake hose bracket from rear housing.
    Fig 8: Locating Rear Brake Hose Bracket Bolt
    G06648370Courtesy of SUBARU OF AMERICA, INC.
  14. Remove the rear disc brake assembly and tie it to the body side of the vehicle.
    Fig 9: Locating Rear Disc Brake Assembly Bolts
    G06648371Courtesy of SUBARU OF AMERICA, INC.
  15. Remove the parking brake cable from parking brake assembly. Ref. to REMOVAL , Parking Brake Assembly (Rear Disc Brake).
  16. Remove the rear exhaust pipe and muffler. Ref. to REMOVAL , Rear Exhaust Pipe. Ref. to REMOVAL , Muffler.
  17. Remove the heat shield cover.
    Fig 10: Identifying Heat Shield Cover
    G06648372Courtesy of SUBARU OF AMERICA, INC.
  18. Remove the propeller shaft. Ref. to REMOVAL , Propeller Shaft.
  19. Remove the clip (A) securing the fuel tank protector and heat shield cover.
  20. Remove the bolts (B) and nuts (C) securing the fuel tank protector, and remove the fuel tank protector.
    Fig 11: Identifying Fuel Tank Protector Clip And Fuel Tank Protector Bolts And Nuts
    G06648373Courtesy of SUBARU OF AMERICA, INC.
  21. Remove the bolts and nuts securing the heat shield cover and remove the heat shield cover.
    Fig 12: Locating Heat Shield Cover Bolts And Nuts
    G06648374Courtesy of SUBARU OF AMERICA, INC.
  22. Remove the rear suspension assembly.
    WARNING: A helper is required to perform this work.
    1. Support the rear differential with the transmission jack.
    2. Remove the bolt and nut which secure rear shock absorber to rear suspension arm.
      Fig 13: Locating Rear Shock Absorber Self-Locking Nut
      G05659511Courtesy of SUBARU OF AMERICA, INC.
    3. Remove the bolts which secure the rear suspension assembly to the body.
      Fig 14: Locating Rear Suspension Assembly Bolts
      G06648376Courtesy of SUBARU OF AMERICA, INC.
    4. Remove the rear suspension assembly.
  23. Disconnect the air vent hose from the fuel tank.
    Fig 15: Locating Air Vent Hose
    G06648377Courtesy of SUBARU OF AMERICA, INC.
  24. Disconnect the quick connector of the circulate tube from evaporation pipe.
    NOTE: Disconnect the quick connector as shown in the figure.
    Fig 16: Disconnecting Quick Connector Of Circulate Tube From Evaporation Pipe
    G06648378Courtesy of SUBARU OF AMERICA, INC.
    Fig 17: Locating Quick Connector
    G06648379Courtesy of SUBARU OF AMERICA, INC.
  25. Disconnect the fuel filler hose (A) and circulate hose (B) from the fuel filler pipe assembly.
    Fig 18: Identifying Fuel Filler Hose And Circulate Hose
    G06648380Courtesy of SUBARU OF AMERICA, INC.
  26. Support the fuel tank with a transmission jack, remove the bolts from the fuel tank band, and remove the fuel tank from the vehicle.
    WARNING:
    • A helper is required to perform this work.
    • Fuel may remain in the fuel tank. This will cause the left and right sides to be unbalanced. Be careful not to drop the fuel tank when removing.
      Fig 19: Locating Fuel Tank Band Bolts
      G06648381Courtesy of SUBARU OF AMERICA, INC.
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