Section 4 (Engine Mechanical (H4DOTC - 2.5L DOHC Turbo)): Camshaft: Removal
WARNING: This page is about a different variant/trim than selected.
- Remove the crank pulley. Ref. to REMOVAL , Crank Pulley.
- Remove the timing belt cover. Ref. to REMOVAL , Timing Belt Cover.
- Remove the timing belt. Ref. to REMOVAL , Timing Belt.
- Remove the cam sprocket. Ref. to REMOVAL , Cam Sprocket.
- Disconnect connectors of the intake oil flow control solenoid valve.
- Disconnect connectors from exhaust camshaft position sensor (A) and exhaust oil flow control solenoid valve (B).
- Remove the timing belt cover No. 2 (RH) (A) and timing belt cover No. 2 LH (B).NOTE: Do not damage or lose the seal rubber when removing the timing belt covers.
- Remove the tensioner bracket.
- Disconnect the oil level switch connector.
- Remove the clip (A) and bolt (B) securing the engine harness or oil level switch harness to the rocker cover.
- Remove the ignition coil. Ref. to REMOVAL , Ignition Coil.
- Remove the scavenge pump. (RH side only) Ref. to REMOVAL , Scavenge Pump.
- Disconnect PCV hose and vacuum hose from the rocker cover.NOTE: Pinch the clamp of the PCV hose by fitting the cut out in the ST with the protrusion on the clamp as shown in the figure, and unlock the clamp.
ST 18353AA000 CLAMP PLIERS
- Remove the rocker cover.
- Remove the union bolt without filter (without protrusion) which secures the oil pipe to the front camshaft cap.
- Loosen the bolts located on the upper side of the front camshaft cap, intake camshaft cap and rear camshaft cap (RH side only) equally, a little at a time in alphabetical order, as shown in the figure.
- Loosen the lower side of the front camshaft cap and the exhaust camshaft cap bolts equally, a little at a time in alphabetical sequence shown in the figure.
- Remove the front camshaft cap.
- Remove the intake camshaft caps, intake camshaft and rear camshaft caps (RH side only).
- Remove the exhaust camshaft caps and exhaust camshaft.NOTE: Arrange camshaft caps in order so that they can be installed in their original positions.
- Remove the oil seal.CAUTION: Do not scratch the journal surface when removing the oil seal.
- Similarly, remove the camshaft RH and related parts.