Primary Pulley and Secondary Pulley: Installation

WARNING: This page is about a different variant/trim than selected.

Select shims for pulley alignment. Ref. to ADJUSTMENT , Primary Pulley and Secondary Pulley.
Install the two seal rings to drive pinion retainer.
NOTE:
- Use a new seal ring.
- Apply CVTF to the seal rings.
- When installing the seal ring, do not expand the seal ring too much.
Fig 1: Locating Seal Ring
Courtesy of SUBARU OF AMERICA, INC.
Install the selected shims to the primary pulley bearing catch surface.
Install the two seal rings to primary pulley.
NOTE:
- Use a new seal ring.
- Apply CVTF to the seal rings.
Fig 2: Locating Seal Rings
Courtesy of SUBARU OF AMERICA, INC.
Install the primary pulley and adjust the position of bolt holes of primary bearing retainer and converter case to tighten the primary pulley bolt.
NOTE: Use a new seal washer.

Tightening torque:

21 N.m (2.1 kgf-m, 15.5 ft-lb)

Fig 3: Locating Primary Pulley Mounting Bolt
Courtesy of SUBARU OF AMERICA, INC.
Set the ST to secondary pulley and expand the V groove of pulley.
ST1 18769AA000 PULLEY EXPANDER

Fig 4: Identifying ST1 18769AA000 Pulley Expander
Courtesy of SUBARU OF AMERICA, INC.
Place the variator chain on the primary pulley groove and attach the secondary pulley and variator chain together to the drive pinion retainer.
CAUTION: Cover the V grooves of primary pulley and secondary pulley with cloth to protect the both pulleys and variator chain from scratching.
1. Place the variator chain on primary pulley.
2. Intersect the V groove of primary pulley and the V groove of secondary pulley and install the secondary pulley while placing the variator chain on secondary pulley.
  
  Fig 5: Removing Secondary Pulley From Drive Pinion Retainer
  Courtesy of SUBARU OF AMERICA, INC.
3. While aligning the bolt hole of secondary bearing retainer and the bolt hole of driving pinion retainer, install the secondary pulley to drive pinion retainer.
Install the secondary pulley bolt.
Tightening torque:

33 N.m (3.4 kgf-m, 24.3 ft-lb)

Fig 6: Locating Secondary Pulley Mounting Bolt
Courtesy of SUBARU OF AMERICA, INC.
Install the chain guide.
NOTE: Install it with two claws facing outward and with four claws facing inward.

Fig 7: Identifying Chain Guide
Courtesy of SUBARU OF AMERICA, INC.
Engage the cutout portions of support rod and drive pinion retainer and install the support rod.

Fig 8: Locating Cutout Portions Of Support Rod
Courtesy of SUBARU OF AMERICA, INC.
Engage the cutout portions of lubrication pipe and drive pinion retainer and install the lubrication pipe.

Fig 9: Locating Lubrication Pipe
Courtesy of SUBARU OF AMERICA, INC.
Install the chain guide so that the lubrication pipe and support rod run through between the protrusions of each chain guide. Then remove the ST (PULLEY EXPANDER).

Fig 10: Identifying Chain Guide
Courtesy of SUBARU OF AMERICA, INC.
Install the O-ring to the lubrication pipe.
NOTE: Use new O-rings.
Install the lubrication pipe.

Fig 11: Identifying Lubrication Pipe
Courtesy of SUBARU OF AMERICA, INC.
Install the transmission case. Ref. to INSTALLATION , Transmission Case.
Install the forward clutch assembly. Ref. to INSTALLATION , Forward Clutch Assembly.
Install the intermediate case. Ref. to INSTALLATION , Intermediate Case.
Install the transfer reduction driven gear assembly. Ref. to INSTALLATION , Transfer Reduction Driven Gear.
Install the transfer clutch assembly. Ref. to INSTALLATION , Transfer Clutch.
Install the rear drive shaft. Ref. to INSTALLATION , Rear Drive Shaft.
Install the extension case. Ref. to INSTALLATION , Extension Case.
Install the transmission harness. Ref. to INSTALLATION , Transmission Harness.
Install the control valve body and oil pan. Ref. to INSTALLATION , Control Valve Body.
Install the air breather hose. Ref. to INSTALLATION , Air Breather Hose.
Install the transmission assembly to the vehicle. Ref. to INSTALLATION , Automatic Transmission Assembly.