Brake Line
- When the master cylinder is disassembled or the reservoir tank is empty, bleed the master cylinder before bleeding the brake line. Ref. to MASTER CYLINDER , PROCEDURE, Air Bleeding.
- Fill the reservoir tank of the master cylinder with brake fluid.NOTE: While bleeding air, keep the reservoir tank filled with brake fluid to prevent entry of air.
- Attach one end of the vinyl tube to the air bleeder and the other end to the brake fluid container.
- Depress the brake pedal several times and hold it depressed.
- Loosen the air bleeder screw to drain brake fluid. Tighten the air bleeder quickly, and release the brake pedal.
- Repeat the steps 4) to 5) until there are no more air bubbles in the vinyl tube.
- Repeat the steps from 2) to 6) above to bleed air from each wheel.NOTE: Start the bleeding at the farthest wheel cylinder from the master cylinder.
- Securely tighten the air bleeder screws.
Tightening torque:
8 N.m (0.8 kgf-m, 5.8 ft-lb)
- Check that there are no brake fluid leaks in the entire system.
- Check the pedal stroke.
Run the engine at idle after warming up the engine, and depress the brake pedal with a force of 500 N (51 kgf, 112 lb). Measure the distance between the brake pedal and steering wheel. Release the pedal, and measure the distance between pedal and steering wheel again.
Specification of pedal stroke:
When depressing the pedal with a force of 500N (51 kgf, 112 lbf).
115 mm (4.53 in) or less
- If the distance is more than specification, there is a possibility of air being caught in the brake line. Bleed the brake line of all air until the pedal stroke meets the specification.
- Operate the hydraulic control unit in the sequence control mode. Ref. to VDC SEQUENCE CONTROL .
- Check the pedal stroke again.
- If the distance is more than specification, there is a possibility of air being caught in the hydraulic unit. Repeat above steps 2) to 9) until the pedal stroke meets the specification.
- Fill the reservoir tank with brake fluid up to the "MAX" level.
- Test run the vehicle and ensure that the brakes operate normally.