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Home >> Subaru >> 2009 >> Outback i, Standard >> Repair and Diagnosis (Single Page) >> Brakes >> Mechanical - Hydraulic >> Brake System - Brakes - Mechanical >> Rear Disc Brake Assembly >> Assembly

Rear Disc Brake Assembly: Assembly

  1. Clean the inside of the caliper body using brake fluid.
  2. Apply a coat of brake fluid to piston seal and install the piston seal to the caliper body groove.
  3. Apply a coat of brake fluid to the inner surface of cylinder and the entire outer surface of the piston.
  4. Apply grease contained in the piston seal kit to the boot, and install it to the groove at the end of the cylinder.
  5. Insert the piston into cylinder.
    CAUTION: Do not force the piston into cylinder.
  6. Position the boot in the grooves on piston and cylinder.
    Fig 1: Identifying Grooves On Piston And Cylinder
    G06339433Courtesy of SUBARU OF AMERICA, INC.
  7. Apply grease contained in the piston seal kit to the guide pin, outer periphery, sleeve periphery, cylinder inner surface, and boot grooves.
    Fig 2: Identifying Pin Boot And Guide Pin
    G06339434Courtesy of SUBARU OF AMERICA, INC.
  8. Insert the guide pin boot to the support.
  9. Install the lock pin boot to the support, and then insert the lock pin sleeve into the specified position.
    CAUTION: Insert the lock pin and guide pin into position, and make sure that they slide and seat properly.
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