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Front Exhaust Pipe: Installation

WARNING: This page is about a different car, the 2006 Subaru Outback. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the front oxygen (A/F) sensor and rear oxygen sensor. < Ref. to INSTALLATION , Front Oxygen (A/F) Sensor. > < Ref. to INSTALLATION , Rear Oxygen Sensor. >
  2. Install the front exhaust pipe (RH) to front exhaust pipe assembly.
    NOTE: Use a new gasket.

    Tightening torque: 

    30 N.m (3.1 kgf-m, 22.4 ft-lb) 

    Fig 1: Locating Front Exhaust Pipe Nuts
    G05018837
  3. Install the front exhaust pipe assembly to vehicle.
  4. Temporarily tighten the bolts which hold front exhaust pipe assembly to hanger bracket.
    Fig 2: Locating Bolts Holding Front Exhaust Pipe Assembly To Hanger Bracket
    G05018836
  5. Install the nuts to cylinder head which hold front exhaust pipe.

    Tightening torque: 

    70 N.m (7.1 kgf-m, 51.6 ft-lb) 

    Fig 3: Locating Nuts Holding Front Exhaust Pipe Onto Cylinder Heads
    G05018835
  6. Install the under cover.
  7. Tighten the bolts which install front exhaust pipe to rear exhaust pipe.

    Tightening torque: 

    18 N.m (1.8 kgf-m, 13.0 ft-lb) 

    Fig 4: Locating Bolts Installing Front Exhaust Pipe To Rear Exhaust Pipe
    G05018834
  8. Tighten the bolts which hold front exhaust pipe assembly to hanger bracket.

    Tightening torque: 

    35 N.m (3.6 kgf-m, 26.0 ft-lb) 

    Fig 5: Locating Bolts Holding Front Exhaust Pipe Assembly To Hanger Bracket
    G05018836
  9. Connect the front oxygen (A/F) sensor connector (A) and rear oxygen sensor connector (B).
    Fig 6: Identifying Front Oxygen (A/F) Sensor Connector And Rear Oxygen Sensor Connector
    G05018833
  10. Lower the vehicle.
  11. Connect the battery ground cable to the battery.
    Fig 7: Disconnecting Ground Cable From Battery
    G05019586