Shifter Fork and Rod: Inspection
WARNING: This page is about a different variant/trim than selected.
- Check the shift shaft and shift rod for damage. Replace if damaged.
- Gearshift mechanism:
Repair or replace the gearshift mechanism if excessively worn, bent, or defective in any way.
- Inspect the clearance between 1st, 2nd driven gear and reverse driven gear. If any clearance is not within specifications, replace the shifter fork as required.
Clearance (a) and (b):
9.5 mm (0.374 in)
1ST-2ND SHIFTER FORK SPECIFICATION1st-2nd shifter fork Part No. Mark Remarks 32804AA060 1 Approach to 1st gear by 0.2 mm (0.008 in). 32804AA070 - Standard 32804AA080 3 Become distant from 2nd gear by 0.2 mm (0.008 in). - Inspect the clearance between 3rd, 4th drive gear and coupling sleeve. If any clearance is not within specifications, replace the shifter fork as required.
Clearance (a) and (b):
9.3 mm (0.366 in)
3RD-4TH SHIFTER FORK SPECIFICATION3rd-4th shifter fork Part No. Mark Remarks 32810AA061 1 Approach to 4th gear by 0.2 mm (0.008 in). 32810AA071 - Standard 32810AA101 3 Become distant from 3rd gear by 0.2 mm (0.008 in). - Inspect the clearance between 5th drive gear and coupling sleeve. If any clearance is not within specifications, replace the shifter fork as required.
Clearance (a):
9.3 mm (0.366 in)
5TH SHIFTER FORK (NON-TURBO) SPECIFICATION5th shifter fork (Non-TURBO) Part No. Mark Remarks 32812AA201 7 Approach to 5th gear by 0.2 mm (0.008 in). 32812AA211 - Standard 32812AA221 9 Become distant from 5th gear by 0.2 mm (0.008 in). 5TH SHIFTER FORK (TURBO) SPECIFICATION5th shifter fork (Turbo) Part No. Mark Remarks 32812AA231 7 Approach to 5th gear by 0.2 mm (0.008 in). 32812AA241 - Standard 32812AA251 9 Become distant from 5th gear by 0.2 mm (0.008 in). - Inspect the rod end clearances (A) and (B). If any clearance is not within specifications, replace the rod or fork as required.
Clearance (A):
1st-2nd to 3rd-4th:
0.4 - 1.4 mm (0.016 - 0.055 in)
Clearance (B):
3rd-4th to 5th:
0.5 - 1.3 mm (0.020 - 0.057 in)