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Home >> Subaru >> 2006 >> Baja Turbo, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 18 (Manual Transmission And Differential) >> Drive Pinion Shaft Assembly >> Adjustment >> Thrust Bearing Preload

Thrust Bearing Preload

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  1. Select the adjusting washer No. 1 so that dimension (H) is zero through visual check. Position the washer (18.3 x 30 x 4) and lock washer (18 x 30 x 2) and install the lock nut (18 x 13.5).
    Fig 1: Identifying Dimension (H)
    G05003099Courtesy of SUBARU OF AMERICA, INC.
  2. Using the ST1, ST2 and ST3, tighten the new lock nut to specified torque.

    ST1 899884100 HOLDER

    ST2 498427100 STOPPER

    ST3 899988608 SOCKET WRENCH (27)

    Tightening torque: 

    120 N.m (12.2 kgf-m, 88.5 ft-lb) 

    Fig 2: Tightening Lock Nut Using Holder ST1 899884100 And Socket Wrench ST3 899988608
    G05003100Courtesy of SUBARU OF AMERICA, INC.
  3. After removing the ST2, measure the starting torque using torque driver.

    ST1 899884100 HOLDER

    ST3 899988608 SOCKET WRENCH (27)

    Starting torque: 

    0.3 - 0.8 N.m (0.03 - 0.08 kgf-m, 0.2 - 0.6 ft-lb) 

    Fig 3: Measuring Starting Torque Using Torque Driver
    G05003101Courtesy of SUBARU OF AMERICA, INC.
  4. If the starting torque is not within specified limit, select a new adjusting washer No. 1 and recheck starting torque.
    Fig 4: Identifying Adjusting Washers
    G04990993Courtesy of SUBARU OF AMERICA, INC.
    ADJUSTING WASHER THICKNESS SPECIFICATIONS

    Adjusting washer No. 1
    Part No. Thickness mm (in)
    803025051 3.925(0.1545)
    803025052 3.950(0.1555)
    803025053 3.975(0.1565)
    803025054 4.000(0.1575)
    803025055 4.025(0.1585)
    803025056 4.050(0.1594)
    803025057 4.075(0.1604)
  5. If the specified starting torque range cannot be obtained when a No. 1 adjusting washer is used, then select a suitable No. 2 adjusting washer from those listed in the following table. Repeat steps  1) through  4) to adjust starting torque.
    Fig 5: Identifying Adjusting Washers
    G04990994Courtesy of SUBARU OF AMERICA, INC.
    DIMENSION SPECIFICATION

    Starting torque Dimension H Washer No. 2
    Low Small Select thicker one.
    High Large Select thinner one.
    ADJUSTING WASHER THICKNESS SPECIFICATIONS

    Adjusting washer No. 2
    Part No. Thickness mm (in)
    803025059 3.850 (0.1516)
    803025054 4.000 (0.1575)
    803025058 4.150 (0.1634)
  6. Recheck that the starting torque is within specified range, then clinch the lock nut at four positions.