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Home >> Subaru >> 2006 >> Baja Turbo, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 15 (Clutch System) >> Clutch Disc and Cover >> Inspection >> Clutch Disc

Clutch Disc

WARNING: This page is about a different variant/trim than selected.
  1. Facing wear

    Measure the depth of rivet head from the surface of facing. Replace if facings are worn locally or worn down to less than the specified value.

    Depth of rivet head: Limit of sinking 0.3 mm (0.012 in) 

    NOTE: Do not wash the clutch disc with any cleaning fluid.
    Fig 1: Measuring Depth Of Rivet Head From Surface Of Facing
    G05003640Courtesy of SUBARU OF AMERICA, INC.
  2. Hardened facing

    Correct by using emery paper or replace.

  3. Oil soakage on facing

    Replace the clutch disc (A) and inspect the transmission front oil seal, transmission case mating surface, engine rear oil seal and other points for oil leakage.

    Fig 2: Identifying Clutch Disc
    G04991055Courtesy of SUBARU OF AMERICA, INC.
  4. Deflection on facing

    If deflection exceeds the specified value at the outer circumference of facing, replace.

    ST 499747100 CLUTCH DISC GUIDE

    Limit for deflection: 

    Non-TURBO model; 0.8 mm (0.031 in) at R = 107 mm (4.21 in) 

    TURBO model; 0.8 mm (0.031 in) at R = 110 mm (4.33 in) 

    Fig 3: Measuring Deflection On Facing
    G04991056Courtesy of SUBARU OF AMERICA, INC.
  5. Worn spline, loose rivets and torsion spring failure

    If defective, replace clutch disc.

    Fig 4: Identifying Spline, Rivet And Torsion Spring
    G04991057Courtesy of SUBARU OF AMERICA, INC.