Water Pump: Installation

WARNING: This page is about a different variant/trim than selected.

Install water pump onto left-hand cylinder block.
NOTE:
- Replace gasket with a new one.
- When installing water pump, tighten bolts in two stages in alphabetical sequence as shown in figure.
Tightening torque:

First:

12 N.m (1.2 kgf-m, 8.7 ft-lb)

Second:

12 N.m (1.2 kgf-m, 8.7 ft-lb)

Fig 1: Installing Water Pump Bolts In Sequence
Install tensioner bracket.
Tightening torque:

24.5 N.m (2.5 kgf-m, 18.1 ft-lb)

Fig 2: Identifying Tensioner Bracket
Install left-hand belt cover No. 2.
Tightening torque:

5 N.m (0.5 kgf-m, 3.6 ft-lb)

Fig 3: Locating Belt Cover No. 2 (LH) Bolts
Install left-hand camshaft sprockets by using ST.
ST 18231AA010 CAMSHAFT SPROCKET WRENCH

NOTE: Camshaft sprocket wrench (499207100) is also available.

Tightening torque:

78 N.m (8.0 kgf-m, 57.9 ft-lb)

Fig 4: Installing Camshaft Sprockets By Using ST
Install belt idler No. 2.
Tightening torque:

39 N.m (4.0 kgf-m, 28.9 ft-lb)

Fig 5: Locating Belt Idler No. 2
Install automatic belt tension adjuster which tension rod is held with pin. < Ref. to INSTALLATION , TIMING BELT. >
Install timing belt. < Ref. to TIMING BELT , INSTALLATION, TIMING BELT. >
Install V-belts. < Ref. to INSTALLATION , V-BELT. >
Install radiator main fan and sub fan motor assemblies. < Ref. to INSTALLATION , RADIATOR MAIN FAN AND FAN MOTOR > and < Ref. to INSTALLATION , RADIATOR SUB FAN AND FAN MOTOR. >
Install reservoir tank.

Fig 6: Locating Reservoir Tank
Connect overflow hose.

Fig 7: Identifying Overflow Hose
Install air intake duct.

Fig 8: Locating Air Intake Duct
Lift-up the vehicle.
Connect radiator outlet hose and heater by pass hose to water pump.

Fig 9: Connecting Radiator Outlet Hose
Connect connectors to radiator main fan (A) and sub fan (B) motors.

Fig 10: Connecting Connectors To Radiator Main Fan And Sub Fan Motors
Install under cover.

Fig 11: Identifying Under Cover
Lower the vehicle.
Connect battery ground cable.

Fig 12: Connecting Battery Ground Cable
Fill coolant. < Ref. to FILLING OF ENGINE COOLANT , REPLACEMENT, ENGINE COOLANT. >