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Section 12 (Starting/Charging Systems (H4SO)): Starter: Inspection: Armature

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  1. Check commutator for any sign of burns of rough surfaces or stepped wear. If wear is of a minor nature, correct it by using sand paper.
  2. Run-out test

    Check the commutator run-out and replace if it exceeds the limit.

    Commutator run-out: Standard 

    0.02 mm (0.0008 in), or less Service limit 

    Less than 0.05 mm (0.0020 in) 

    Fig 1: Checking Commutator Run-Out
    G04988664Courtesy of SUBARU OF AMERICA, INC.
  3. Depth of segment mold

    Check the depth of segment mold.

    Depth of segment mold: 0.6 mm (0.024 in) 

    Limit 

    0.2 mm (0.008 in) 

    Fig 2: Identifying Depth Of Segment Mold
    G04988665Courtesy of SUBARU OF AMERICA, INC.
  4. Armature short-circuit test

    Check armature for short-circuit by placing it on growler tester. Hold a iron sheet against armature core while slowly rotating armature. A short-circuited armature will cause the iron sheet to vibrate and to be attracted to core. If the iron sheet is attracted or vibrates, the armature, which is short-circuited, must be replaced or repaired.

    Fig 3: Checking Armature Short-Circuit
    G04988666Courtesy of SUBARU OF AMERICA, INC.
  5. Armature ground test

    Using circuit tester, touch one probe to the commutator segment and the other to shaft. If there is no continuity, it is normal. If there is a continuity armature is grounded. Replace armature if it is grounded.

    Fig 4: Checking Armature Ground
    G04997952Courtesy of SUBARU OF AMERICA, INC.