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Home >> Subaru >> 2006 >> Baja Turbo, Automatic >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> Exhaust (H4DOTC) >> Front Exhaust Pipe >> Installation

Front Exhaust Pipe: Installation

NOTE: Replace the gaskets with new ones.
  1. Assemble the front exhaust pipe and exhaust manifolds.

    Tightening torque: 35 N.m (3.6 kgf-m, 26.0 ft-lb) 

    Fig 1: Identifying Front Exhaust Pipe And Exhaust Manifolds
    G04998813Courtesy of SUBARU OF AMERICA, INC.
  2. Install the front exhaust pipe covers.

    Tightening torque: 7.5 N.m (0.8 kgf-m, 5.5 ft-lb) 

  3. Install the upper exhaust manifold cover (RH).

    Tightening torque: 19 N.m (1.9 kgf-m, 13.7 ft-lb) 

  4. Install the front exhaust pipe assembly.

    Tightening torque: 35 N.m (3.6 kgf-m, 26.0 ft-lb) 

  5. Connect the exhaust manifold (RH) to turbo-charger joint pipe.

    Tightening torque: 

    T1: 35 N.m (3.6 kgf-m, 26.0 ft-lb)  \

    T2: 40 N.m (4.0 kgf-m, 28.9 ft-lb) 

    Fig 2: Connecting Exhaust Manifold To Turbo-Charger Joint Pipe
    G04998815Courtesy of SUBARU OF AMERICA, INC.
    Fig 3: Connecting Exhaust Manifold To Turbo-Charger Joint Pipe
    G04998816Courtesy of SUBARU OF AMERICA, INC.
  6. Install the upper and lower exhaust manifold covers (LH).

    Tightening torque: 19 N.m (1.9 kgf-m, 13.7 ft-lb) 

  7. Install the lower exhaust manifold cover (RH).

    Tightening torque: 19 N.m (1.9 kgf-m, 13.7 ft-lb) 

    Fig 4: Identifying Lower Exhaust Manifold Cover (RH)
    G04989638Courtesy of SUBARU OF AMERICA, INC.
  8. Install the front oxygen (A/F) sensor. < Ref. to INSTALLATION , FRONT OXYGEN (A/F) SENSOR. >
  9. Install the under cover.
  10. Connect the battery ground cable to battery.
    Fig 5: Connecting Battery Ground Cable To Battery
    G04988132Courtesy of SUBARU OF AMERICA, INC.