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Home >> Subaru >> 2006 >> Baja Base, Automatic >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Mechanical >> Front Disc Brake Assembly >> Assembly

Front Disc Brake Assembly: Assembly

  1. Clean the caliper body interior using brake fluid.
  2. Apply a coat of brake fluid to the piston seal and fit piston seal in groove on caliper body.
  3. Apply a coat of brake fluid to the entire inner surface of cylinder and outer surface of piston.
  4. Apply a coat of specified grease to the boot and fit in groove on ends of cylinder and piston.

    Grease: 

    NIGLUBE RX-2 (Part No. K0779GA102) 

  5. Insert the piston into cylinder.
    CAUTION: Do not force the piston into cylinder.
    Fig 1: Installing Piston Into Cylinder
    G03751803Courtesy of SUBARU OF AMERICA, INC.
  6. Position the boot in grooves on cylinder and piston.
    Fig 2: Positioning Boot In Grooves On Cylinder And Piston
    G03751804Courtesy of SUBARU OF AMERICA, INC.
  7. Apply a coat of specified grease to the lock pin and guide pin, outer surface, cylinder inner surface, and boot grooves.

    Grease: 

    NIGLUBE RX-2 (Part No. K0779GA102) 

    Fig 3: Applying Coat Of Grease To Lock Pin/Guide Pin, Outer Surface, Cylinder Inner Surface And Boot Grooves
    G03751805Courtesy of SUBARU OF AMERICA, INC.
  8. Install the lock pin boot and guide pin boot on support.
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