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Home >> Subaru >> 2005 >> Outback R VDC Limited >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 26 (Manual Transmission And Differential (5MT)) >> Drive Pinion Shaft Assembly >> Adjustment >> Thrust Bearing Preload

Thrust Bearing Preload

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  1. Select a suitable adjusting washer No. 1 to adjust dimension (H) to zero through visual check. Position the washer (18.3 x 30 x 4) and lock washer (18 x 30 x 2) and install the lock nut (18 x 13.5).
    Fig 1: Adjusting Washer
    G03832140Courtesy of SUBARU OF AMERICA, INC.
  2. Using the ST1, ST2 and ST3, tighten new lock nut to the specified torque.

    ST1 899884100 HOLDER

    ST2 498427100 STOPPER

    ST3 899988608 SOCKET WRENCH (27)

    Tightening torque: 

    120 N.m (12.2 kgf-m, 88.5 ft-lb) 

    Fig 2: Tightening Lock Nut Using ST1, ST2 And ST3
    G03832141Courtesy of SUBARU OF AMERICA, INC.
  3. After removing the ST2, measure the starting torque using torque driver.

    ST1 899884100 HOLDER

    ST3 899988608 SOCKET WRENCH (27)

    Starting torque: 

    0.3 - 0.8 N.m (0.03 - 0.08 kgf-m, 0.2 - 0.6 ft-lb) 

    Fig 3: Measuring Starting Torque Using Torque Driver
    G03832142Courtesy of SUBARU OF AMERICA, INC.
  4. If the starting torque is not within the specified limit, select the adjusting washer No. 2 from following table, and recheck the starting torque.
    Fig 4: Identifying Adjusting Washers
    G03832143Courtesy of SUBARU OF AMERICA, INC.
    PART NUMBER AND THICKNESS SPECIFICATION CHART

    Adjusting washer No. 2
    Part Number Thickness mm (in)
    803025059 3.850(0.1516)
    803025054 4.000(0.1575)
    803025058 4.150(0.1634)
  5. When the specified starting cannot be obtained by the adjusting washer No. 2, select new adjusting washer No. 1 and recheck starting torque.
    Fig 5: Identifying Adjusting Washer
    G03832144Courtesy of SUBARU OF AMERICA, INC.
    PART NUMBER AND THICKNESS SPECIFICATION CHART

    Adjusting washer No. 1
    Part Number Thickness mm (in)
    803025051 3.925(0.1545)
    803025052 3.950(0.1555)
    803025053 3.975(0.1565)
    803025054 4.000(0.1575)
    803025055 4.025(0.1585)
    803025056 4.050(0.1594)
    803025057 4.075(0.1604)
    STARTING TORQUE, DIMENSION H AND WASHER NO. 1

    Starting torque Dimension H Washer No. 1
    Low Small Select thicker one.
    High Large Select thinner one.
  6. Recheck that the starting torque is within specified range, then clinch the lock nut at four positions.