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Home >> Subaru >> 2005 >> Outback R VDC Limited >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 18 (Exhaust (H4DOTC)) >> Front Exhaust Pipe >> Installation

Front Exhaust Pipe: Installation

WARNING: This page is about a different variant/trim than selected.
NOTE: Replace the gaskets with new ones.
  1. Assemble the front exhaust pipe and exhaust manifolds.

    Tightening torque: 

    35 N.m (3.6 kgf-m, 26.0 ft-lb) 

    Fig 1: Connecting Front Exhaust Pipe With Exhaust Manifolds
    G03829742Courtesy of SUBARU OF AMERICA, INC.
  2. Install the front exhaust pipe covers.

    Tightening torque: 

    7.5 N.m (0.8 kgf-m, 5.5 ft-lb) 

  3. Install the exhaust manifold upper cover (RH).

    Tightening torque: 

    19 N.m (1.9 kgf-m, 13.7 ft-lb) 

  4. Install the front exhaust pipe assembly.

    Tightening torque: 

    35 N.m (3.6 kgf-m, 26.0 ft-lb) 

  5. Connect the exhaust manifold (RH) to turbo-charger joint pipe.

    Tightening torque: 

    T1: 35 N.m (3.6 kgf-m, 26.0 ft-lb) 

    T2:40 N.m (4.0 kgf-m, 28.9 ft-lb) 

    Fig 2: Identifying Exhaust Manifold Bolt (RH) (1 Of 2)
    G03829743Courtesy of SUBARU OF AMERICA, INC.
    Fig 3: Identifying Exhaust Manifold Bolt (RH) (2 Of 2)
    G03829744Courtesy of SUBARU OF AMERICA, INC.
  6. Install the exhaust manifold lower cover (RH) and the exhaust manifold lower cover (LH).

    Tightening torque: 

    19 N.m (1.9 kgf-m, 13.7 ft-lb) 

    Fig 4: Identifying Exhaust Manifold Lower Cover (LH) Bolt
    G03829745Courtesy of SUBARU OF AMERICA, INC.
  7. Install the front oxygen (A/F) sensor. < Ref. to INSTALLATION , Front Oxygen (A/F) Sensor. >
  8. Install the under cover.
  9. Connect the battery ground cable to battery.
Fig 5: Connecting Battery Ground Cable To Battery
G03829746Courtesy of SUBARU OF AMERICA, INC.