LEMON Manuals: Even more car manuals for everyone
Home >> Subaru >> 2005 >> Outback R VDC Limited >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 18 (Exhaust (H4DOTC)) >> Center Exhaust Pipe >> Installation

Center Exhaust Pipe: Installation

WARNING: This page is about a different variant/trim than selected.
NOTE: Replace the gaskets with new ones.
  1. Install the center exhaust pipe and temporarily tighten the bolt which holds center exhaust pipe to hanger bracket.
  2. Temporarily tighten the bolt which holds center pipe to transmission.
  3. Connect the center exhaust pipe to turbocharger.

    Tightening torque: 

    35 N.m (3.6 kgf-m, 26.0 ft-lb) 

    Fig 1: Connecting Center Exhaust Pipe To Turbocharger
    G03829757Courtesy of SUBARU OF AMERICA, INC.
  4. Install the center exhaust pipe to rear exhaust pipe.

    Tightening torque: 

    18 N.m (1.8 kgf-m, 13.0 ft-lb) 

    Fig 2: Installing Center Exhaust Pipe To Rear Exhaust Pipe
    G03829758Courtesy of SUBARU OF AMERICA, INC.
  5. Connect the connector to rear oxygen sensor.
    Fig 3: Connecting Connector To Rear Oxygen Sensor
    G03829759Courtesy of SUBARU OF AMERICA, INC.
  6. Tighten the bolt which holds center exhaust pipe bracket to transmission.

    Tightening torque: 

    30 N.m (3.1 kgf-m, 22.4 ft-lb) 

    Fig 4: Identifying Center Exhaust Pipe Bracket To Transmission Bolt
    G03829760Courtesy of SUBARU OF AMERICA, INC.
  7. Tighten the bolt which holds center exhaust pipe to hanger bracket.

    Tightening torque: 

    35 N.m (3.6 kgf-m, 26.0 ft-lb) 

    Fig 5: Identifying Center Exhaust Pipe To Hanger Bracket Bolt
    G03829761Courtesy of SUBARU OF AMERICA, INC.
  8. Tighten the bolts which hold intercooler bracket.

    Tightening torque: 

    35 N.m (3.6 kgf-m, 26.0 ft-lb) 

  9. Lower the vehicle.
  10. Place the turbocharger lower cover, and tighten the bolts which install upper side of lower cover.

    Tightening torque: 

    7.4 N.m (0.75 kgf-m, 5.4 ft-lb) 

    Fig 6: Identifying Upper Side Turbocharger Lower Cover Bolt
    G03829762Courtesy of SUBARU OF AMERICA, INC.
  11. Place the turbocharger upper cover, and tighten the bolts which install upper side of upper cover.

    Tightening torque: 

    7.4 N.m (0.75 kgf-m, 5.4 ft-lb) 

    Fig 7: Identifying Upper Side Turbocharger Upper Cover Bolt
    G03829763Courtesy of SUBARU OF AMERICA, INC.
  12. Lift-up the vehicle.
  13. Tighten the bolts which install under side of turbocharger upper cover.

    Tightening torque: 

    7.4 N.m (0.75 kgf-m, 5.4 ft-lb) 

    Fig 8: Identifying Under Side Of Turbocharger Upper Cover Bolt
    G03829764Courtesy of SUBARU OF AMERICA, INC.
  14. Install the under cover.
  15. Lower the vehicle.
  16. Install the intercooler bracket.
    Fig 9: Installing Intercooler Bracket
    G03829765Courtesy of SUBARU OF AMERICA, INC.
  17. Install the intercooler. < Ref. to INSTALLATION , Intercooler. >
  18. Install the collector cover.