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Home >> Subaru >> 2005 >> Outback R VDC Limited >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 11 (Exhaust (H4SO U5 (PZEV))) >> Front Exhaust Pipe >> Removal

Front Exhaust Pipe: Removal

WARNING: This page is about a different variant/trim than selected.
  1. Disconnect the battery ground cable.
    Fig 1: Disconnecting Battery Ground Cable
    G03828892Courtesy of SUBARU OF AMERICA, INC.
  2. Disconnect the front oxygen (A/F) sensor connector.
    • LH side
      Fig 2: Disconnecting Front Oxygen (A/F) Sensor Connector - LH Side
      G03828893Courtesy of SUBARU OF AMERICA, INC.
    • RH side
    Fig 3: Disconnecting Front Oxygen (A/F) Sensor Connector - RH Side
    G03828894Courtesy of SUBARU OF AMERICA, INC.
  3. Disconnect the front oxygen sensor connector.
    • LH side
      Fig 4: Disconnecting Front Oxygen Sensor Connector - LH Side
      G03828895Courtesy of SUBARU OF AMERICA, INC.
    • RH side
    Fig 5: Disconnecting Front Oxygen Sensor Connector - RH Side
    G03828896Courtesy of SUBARU OF AMERICA, INC.
  4. Lift-up the vehicle.
  5. Remove the under cover.
  6. Remove the front oxygen (A/F) sensor harness from bracket.
    • LH side
      Fig 6: Removing Front Oxygen (A/F) Sensor Harness From Bracket - LH Side
      G03828897Courtesy of SUBARU OF AMERICA, INC.
    • RH side
    Fig 7: Removing Front Oxygen (A/F) Sensor Harness From Bracket - RH Side
    G03828898Courtesy of SUBARU OF AMERICA, INC.
  7. Remove the clips which hold LH side oxygen sensor harness.
    Fig 8: Removing Clips Which Hold LH Side Oxygen Sensor Harness
    G03828899Courtesy of SUBARU OF AMERICA, INC.
  8. Remove the RH side front oxygen sensor harness from bracket.
    Fig 9: Removing RH Side Front Oxygen Sensor Harness From Bracket
    G03828900Courtesy of SUBARU OF AMERICA, INC.
  9. Disconnect the rear oxygen sensor connector.
    Fig 10: Disconnecting Rear Oxygen Sensor Connector
    G03828901Courtesy of SUBARU OF AMERICA, INC.
  10. Separate the front exhaust pipe assembly from rear exhaust pipe.
    WARNING: Be careful, exhaust pipe is hot.
    Fig 11: Separating Front Exhaust Pipe Assembly From Rear Exhaust Pipe
    G03828902Courtesy of SUBARU OF AMERICA, INC.
  11. Remove the nuts which hold front exhaust pipe onto cylinder heads.
    CAUTION: Be careful not to pull down front exhaust pipe assembly.
    Fig 12: Removing Nuts Which Hold Front Exhaust Pipe Onto Cylinder Heads
    G03828903Courtesy of SUBARU OF AMERICA, INC.
  12. Remove the bolt which secures front exhaust pipe assembly to hanger bracket.
    Fig 13: Removing Bolt Which Secures Front Exhaust Pipe Assembly To Hanger Bracket
    G03828904Courtesy of SUBARU OF AMERICA, INC.
  13. Remove the front exhaust pipe from the vehicle.
    CAUTION:
    • Disconnect front oxygen (A/F) sensor, front oxygen sensor and rear oxygen sensor harness from bracket.
    • Be careful not to let front exhaust pipe assembly fall off when removing as it is quite heavy.
    • After removing front exhaust pipe assembly, do not apply excessive pulling force on rear exhaust pipe.
  14. Separate the front exhaust pipe (RH) from front exhaust pipe assembly.
    Fig 14: Separating Front Exhaust Pipe (RH) From Front Exhaust Pipe Assembly
    G03828905Courtesy of SUBARU OF AMERICA, INC.
  15. Disconnect the front oxygen (A/F) sensor, front oxygen sensor and rear oxygen sensor. Refer to FRONT OXYGEN (A/F) SENSOR , FRONT OXYGEN SENSOR or REAR OXYGEN SENSOR .